Synthesis polyurethane

PROPENE The major use of propene is in the produc tion of polypropylene Two other propene derived organic chemicals acrylonitrile and propylene oxide are also starting materials for polymer synthesis Acrylonitrile is used to make acrylic fibers (see Table 6 5) and propylene oxide is one component in the preparation of polyurethane polymers Cumene itself has no direct uses but rather serves as the starting material in a process that yields two valuable indus trial chemicals acetone and phenol... 

Synthesis and Properties. Several polymers containing HFIP-O groups have been investigated, the most common beeing epoxies and polyurethanes. The development of fluorinated epoxy resins and the basic understanding of their chemistry has been reviewed (127). 

Sucrose acrylate derivatives can be converted into polymers and hydrogels that can be used as flocculants, water adsorbents, bioimplantables, and dmg dehvery devices (42). Sucrose ethers have appHcations as surfactants and surface coatings, and as feedstocks for synthesis of polyurethane foams and... 

Fig, 17. (a) Isocyanate-terminated polyurethane prepolymer synthesis, (b) Moisture cure of isocyanate-terminated polyurethane prepolymers, (c) Side reactions of isocyanate-terminated polyurethane prepolymers. 

The chain extension step may then take place in the water phase. Hydrazine and ethylene diamine are commonly used chain extenders for waterborne urethane dispersions. The isocyanates react with the diamine chain extenders much faster than with the water, thus forming polyurea linkages and building a high molecular weight polymer. More detailed information regarding the synthesis and process of making waterborne polyurethane dispersions is found in Dieterich s review article [58]. 

In the organic chemicals industry, H2O2 is used in the production of epoxides, propylene oxide, and caprolactones for PVC stabilizers and polyurethanes, in the manufacture of organic peroxy compounds for use as polymerization initiators and curing agents, and in the synthesis of fine chemicals such as hydroquinone, pharmaceuticals (e.g. cephalosporin) and food products (e.g. tartaric acid). 

Uses of Methylamines. Dimethylamine is the most widely used of the three amines. Excess methanol and recycling monomethylamine increases the yield of dimethylamine. The main use of dimethylamine is the synthesis of dimethylformamide and dimethylacetamide, which are solvents for acrylic and polyurethane fibers. 

Caprolactam, a white solid that melts at 69°C, can be obtained either in a fused or flaked form. It is soluble in water, ligroin, and chlorinated hydrocarbons. Caprolactam s main use is to produce nylon 6. Other minor uses are as a crosslinking agent for polyurethanes, in the plasticizer industry, and in the synthesis of lysine. 

A different diisocyanate used in polyurethane synthesis is methylene diisocyanate (MDI), which is prepared from aniline and formaldehyde. The diamine product is reacted with phosgene to get MDI. 

Hie most representative member of this class of polyesters is the low-molar-mass (M 1000-3000) hydroxy-terminated aliphatic poly(2,2/-oxydiethylene adipate) obtained by esterification between adipic acid and diethylene glycol. This oligomer is used as a macromonomer in the synthesis of polyurethane elastomers and flexible foams by reaction with diisocyanates (see Chapter 5). Hydroxy-terminated poly(f -caprolactonc) and copolyesters of various diols or polyols and diacids, such as o-phthalic acid or hydroxy acids, broaden the range of properties and applications of polyester polyols. 

Example 2. Two-Shot Cast Elastomer (Prepolymer Method). Synthesis of polyurethane elastomers via the prepolymer method is challenging and requires especial attention to details and techniques. This example is a relatively easy one, using a low-viscosity, 9.6% NCO MDI-based poly(tetramethylene ether) glycol prepolymer. It is adapted from the Bayer Product Information Bulletin for Baytec ME-090 prepolymer. 

Example 8. Water-Borne Polyurethane Dispersion (PUD). This example illustrates the synthesis of a water-dispersible, OH-terminated polyurethane... 

Diol-functionalized telechelic polymers have been desired for the synthesis of polyurethanes however, utilizing alcohol-functionalized a-olefins degrades both 14 and 23. Consequently, in order for alcohols to be useful in metathesis depolymerization, the functionality must be protected and the oxygen atom must not be /3 to the olefin or only cyclic species will be formed. Protection is accomplished using a/-butyldimcthylsiloxy group, and once protected, successful depolymerization to telechelics occurs readily. 

This system was slightly modified by R J. Flory, who placed the emphasis on the mechanisms of the polymerisation reactions. He reclassified polymerisations as step reactions or chain reactions corresponding approximately to condensation or addition in Carother s scheme, but not completely. A notable exception occurs with the synthesis of polyurethanes, which are formed by reaction of isocyanates with hydroxy compounds and follow step kinetics, but without the elimination of a small molecule from the respective units (Reaction 1.3). 

Ishihara K, Hanyuda H, and Nakabayashi N. Synthesis of phospholipids polymers having a urethane bond in the side chain as coating material on segmented polyurethane and their platelet adhesion resistant properties. Biomaterials, 1995, 16(11), 873-879. 

The tolerance of the strains to high concentrations of pentachlorophenol—S. chlorophenolica appears to be less sensitive than M. chlorophenolicus (Miethling and Karlson 1996). This may be attribnted to the ability of the cells to adapt their metabolism to avoid synthesis of toxic concentrations of chlorinated hydroquinones, and is consistent with the low levels of these metabolites measnred in the cytoplasm of cells metabolizing pentachlorophenol (McCarthy et al. 1997). Inocnla have also been immobilized on polyurethane that, in addition, ameliorates the toxicity of chlorophenols (Valo et al. 1990). 

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