Surface area reduction temperature, effect

The concentration of K2TaF7 in the initial melt is the main parameter controlling the particle size and surface area of the reduced primary powder [598]. Typically, the increased concentration of K2TaF7 leads to the formation of coarse tantalum powder. According to Yoon et al. [599], the diluent prevents a strong increase in the temperature of the melt that is caused due to the exothermic effect of the reduction process. Based on the investigation of the reduction process in a K2TaF7 - KC1 - KF system, it was shown that increased amounts of diluent lead to a decrease in particle size of the obtained tantalum powder. 

Based on available results, it can be summarized that the particle size of tantalum powder increases (specific charge decreases) with the increase in temperature, K2TaF7 concentration and excess sodium. In addition, an increase in the specific surface area of the melt and Na/K ratio also leads to the formation of coarser tantalum powder. The most important conclusion is that for the production of finer tantalum powders with higher specific charges, the concentration of K2TaF7 in the melt must be relatively low. This effect is the opposite of that observed in the electrochemical reduction of melts. 

Generally, high space velocities of ammonia and low temperature ramp rates are required for maximisation of surface area. The former has the effect of reduction in the partial pressure of water vapour generated on reaction, whilst the latter minimises sintering by solid-solid reaction. In a factorial study, Choi... 

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