Stirred heat exchange

Very strong stirring equipment is needed for mixing because of the high viscosity, and long tubular reactors with low cross-sectional area are needed for heat exchange. 

Fig. 5. Hoechst/Rhc ne-Poulenc oxo flow scheme A, stirred tank reactor B, separator C, phase separator D, stripping column E, heat exchanger and F,...

FIG. 23-1 Heat transfer to stirred tank reactors, a) Jacket, (h) Internal coils, (c) Internal tubes, (d) External heat exchanger, (e) External reflux condenser. if) Fired heater. (Walas, Reaction Kinetics for Chemical Engineers, McGraw-Hill, 1959). 

Reactors may be operated batchwise or continuously, e.g. in tubular, tubes in shell (with or without internal catalyst beds), continuous stirred tank or fluidized bed reactors. Continuous reactors generally offer the advantage of low materials inventory and reduced variation of operating parameters. Recycle of reactants, products or of diluent is often used with continuous reactors, possibly in conjunction with an external heat exchanger. 

Reaction occurs in the loop as well as in the stirred tank, and it is possible to eliminate the stirred tank so that the reactor volume consists of the heat exchanger and piping. This approach is used for very large reactors. In the limiting case where the loop becomes the CSTR without a separate agitated vessel, Equation (5.35) becomes q/Q > 10. This is similar to the rule-of-thumb discussed in Section 4.5.3 that a recycle loop reactor approximates a CSTR. The reader may wonder why the rule-of-thumb proposed a minimum recycle ratio of 8 in Chapter 4 but 10 here. Thumbs vary in size. More conservative designers have... 

S. H., and Stitt, E.H. (2007) intensification of the solvent-free catalytic hydroformylation of cydododecatriene comparison of a stirred batch reactor and a heat-exchange reactor. Catal. Today, 128, 18-25. 

Heat can be added to or removed from stirred-tank reactors via external jackets (Figure 7.5a), internal coils (Figure 7.5b) or separate heat exchangers by means of a flow loop (Figure 7.5c). Figure 7.5d shows vaporization of the contents being condensed and refluxed to remove heat. A variation on Figure 7.5d would not reflux the evaporated... 

Slurry reactors may take on several physical forms they may be simple stirred autoclaves they may be simple vessels fitted with an external pump to recirculate the liquid and suspended solids through an external heat exchanger or they may resemble a bubble-tray rectifying... 

Figure 4.15 Selective adsorption synthesis of a-cyclodextrin from starch applying a hatch process using a sequence of stirred-tank reactor, heat exchanger modules and adsorption step...

Heat exchange in stirred reactors is described in [207]. By using dimensional analysis of heat flow and energy balance equations, the Nusselt number, containing hT, can be expressed as a function of the Reynolds number and the Prandtl number ... 

All reactor modes sometimes can be operated advantageously with recycle of part of the product or intermediate streams. When the recycle is heated or cooled appropriately it can serve to moderate undesirable temperature travel. This function is well served with pumparound from a stirred tank through an external heat exchanger. Recycle streams also can be processed for changes in composition before return. 

A stirred tank reactor with a pump-around heat exchanger is arranged as on the sketch. The first order reversible reaction, A B, is to be carried to 80% conversion. The reaction temperature is to be kept at the value at which equilibrium conversion would be 90%. Temperature drop across the exchanger is to 60 K. Reaction in the exchanger circuit is neglected. Operating data are shown on the sketch and other data are k = exp(17.2-5800/T), 1/hr... 

The observed temperature change of the calorimeter proper during the main period, 7> - 7j, is not exclusively determined by the amount of heat released in the bomb process. It is also due to the heat exchanged with the surroundings, the heat of stirring, and the heat dissipated by the temperature sensor. The observed temperature change must therefore be corrected for these contributions by an amount represented by A7COrr in equation 7.2 to obtain the adiabatic temperature rise ... 

The first application of a rhodium-ligand system was realized in the LPO-process (low pressure oxo Fig. 18). Huge stirred tank reactors are used, equipped with internal heat exchangers to control the heat of reaction. The solution of the catalyst recycle is simple but efficient. The catalyst remains in the reactor, products and unconverted propene are stripped by a huge excess of synthesis gas. Because of strong foaming, only a part of the reaction volume is used. After the gas has left the reactor, the products are removed by condensing, the big part of synthesis gas is separated from the liquid products and recycled via compressors. The liquid effluent of the gas-liquid separator... 

The standard esterification reactor is a stirred tank reactor. Due to the required latent heat for the evaporation of EG and water, heating coils are installed in addition to the heating jacket. In some cases, an external heat exchanger, together with a recirculation pump, is necessary to ensure sufficient heat transfer. During esterification, the melt viscosity is low to moderate (ca. 20 to 800mPas) and no special stirrer design is required. 

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