Some Potential Techniques for Studying Particle Nucleation

3 Some Potential Techniques for Studying Particle Nucleation 

Nomura et al. [74,75] proposed an experimental method to study the competitive particle nucleation mechanisms (micellar nucleation versus homogeneous nucleation) in a given emulsion polymerization system. This approach involves the emulsion copolymerization of relatively hydrophobic styrene with relatively hydrophilic monomers such as methyl methacrylate or methyl acrylate. The composition of copolymer produced during the very early stage of polymerization (far lower than 1% monomer conversion), which reflects the characteristic of copolymer at the locus of particle nucleation, is then determined. Emulsion copolymerization of styrene with methyl methacrylate (or methyl acrylate) was carried out, where sodium dodecyl sulfate was used to stabilize the emulsion polymerization system and where the weight ratio of styrene to methyl methacrylate (or methyl acrylate) was kept constant at 1 1. The experimental results show that the compositions of copolymers obtained from emulsion polymerizations in the presence and absence of monomer-swollen micelles are quite different. This provides supporting evidence of the generally accepted Smith-Ewart theory that micellar nucleation controls the particle nucleation process in the emulsion copolymerization of styrene with 

Sajjadi [85] investigated the diffusion-controlled nucleation and growth of particle nuclei in the emulsion homopolymerizations of styrene and methyl methacrylate. The polymerization starts with two stratified layers of monomer and water containing surfactant and initiator, with the water layer being stirred gently. In this manner, the rate of transport of monomer becomes diffusion-limited. As a result, the rate of growth of particle nuclei is reduced significantly, and more latex particles can be nucleated in emulsion polymerization. 

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