Solid/liquid separation filter media selection

Depending on the task of the separation process, a large number of different types of equipment for the solid-liquid separation are available. Criteria for the selection are, inter alia, the filtration properties of the crop and the size of the particles, the suspension density, and the mode of operation, batchwise or continuous. Two main types of solid-liquid separations can be distinguished, cake forming filtration under pressure and centrifugation. In both cases, the crystals form a filter cake on a medium through which the mother liquor has to pass. The resistance is the rate-limiting step for the filtration and the characteristic property of the suspension. 

Note that filter aid selection must be based on planned laboratory tests. Guidelines for selection may only be applied in the broadest sense, since there is almost an infinite number of combinations of filter media, filter aids, and suspensions that will produce varying degrees of separation. The hydrodynamics of any filtration process are highly complex filtration is essentially a multiphase system in which interaction takes place between solids from the suspension, filter aid, and filter medium, and a liquid phase. Experiments are mandatory in most operations not only in proper filter aid selection but in defining the method of application. Some general guidelines can be applied to such studies the filter aid must have the minimum hydraulic resistance and provide the desired rate of separation an insufficient amount of filter aid leads to a reduction in filtrate quality — excess amounts result in losses is filtration rate and it is necessary to account for the method of application and characteristics of filter aids. 

The filter medium is that critical component which determines whether or not a filter will perform adequately. Within the context of solid/Uquid separation the term filter medium can be defined as any material that, under the operating conditions of the filter, is permeable to one or more components of a mixture, solution or suspension, and is impermeable to the remaining components (Purchas and Sutherland, 2002). The principal role of a filter medium is to cause a clear separation of particulates (which may be solid particles, liquid droplets, colloidal material, or molecular or ionic species) from the liquid with the minimum consumption of energy. In order to achieve this, careful selection of the medium must take into account many factors criteria by which a medium is assessed include the permeability of the clean medium, its particle retention capability and the permeability of the used medium. Serious loss of permeability may follow plugging or blinding of pores in the filter medium, and can determine the lifetime of the medium if an uneconomic filtration rate results. Permeability and particle retention are dependent on the structure of the medium, but interaction of media structure with the shape and size distribution of the particles challenging the medium is also of crucial importance. 

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