Sinter aids

Sintering aid Sintering ores Sintering processes Si02... 

As noted, the oxidation resistance of silicon nitride ceramics depends on the type and concentration of the sintering aids. In materials designed for high temperature appHcations the specific weight gain resulting from oxidation upon a 500-h air exposure at 1200°C and 1350°C is about 1—2 g/m and 2—4 g/m, respectively. The kinetics of the oxidation process have been iavestigated (63,64) as has the corrosion resistance (65). Corrosion resistance is also dependent on material formulation and density. 

The commercial sintered spinel and M-type ferrites have a porosity of 2—15 vol % and a grain size in the range of 1—10 ]lni. In addition, these materials usually contain up to about 1 wt % of a second phase, eg, CaO + Si02 on grain boundaries, originating from impurities or sinter aids. 

Other Uses. The production of finished shapes from iron powder by compacting and sintering utilizes about 100,000 t of iron powder aimuaHy copper powder (2—10 wt %) is normally added as a sintering aid. Addition of 2% tin powder or equal amounts of tin and copper powder considerably lowers the sintering temperature and time of sintering at a cost saving. The tin addition also improves dimensional control. Iron powder plus 10 wt % powdered lead—tin metal is pressed and siatered to make pistons for use ia automotive hydrauHc brake cylinders. 

The ceramic, polycrystalline siHcon carbide [409-21-2], SiC, is processed using P-siHcon carbide and boron (9). The boron is a sintering aid used at... 

Decomposition. Decomposition (29,68) processes are primarily accompHshed ia the beneficiation stage of processiag by calciaation however, minor concentrations of sintering aids, which may be added as salt precursors, can be decomposed by beating prior to sintering. 

Figure 10.3 The model for liquid phase sintering of high-melting solids with liquid metals as a sintering aid...

Other potential applications are ceramic powders coated with their sintering aids, zirconia coated withyttria stabilizer, tungsten carbide coated with cobalt, or nickel, alumina abrasive powders coated with a relatively brittle second phase such as MgAl204 and plasma spray powders without the segregation of alloying elements. 

The high-temperature stability of SiC-based ceramics is well-known, and therefore its composite materials have been investigated for application to high-tem-perature structural materials [19-21]. However, well-known SiC-based fibers and matrix-materials stained with alkali salt are easily oxidized at high temperatures in air [22]. This would be a serious problem when these materials are used near the ocean or in a combustion gas containing alkali elements. In particular, a silicon carbide fiber containing boron (a well-known sintering aid for SiC) over 1 wt% was extensively oxidized under the above condition. In this... 

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