Zeolite supported metals shape selective reactions

A preparation of designed catalyst is one of the interest subjects to understand the catalysis. Efforts have been paid for the development of unique preparation method[1] those are metal cluster catalysts derived from metal carbonyls, tailored metal catalysts through organometallic processor and ultra-fine metal particle catalysts prepared by metal alkoxides, etc. These preparation methods are mainly concentrated to design the active sites on support surfaces. However, the property of support itself is also a dominant factor in order to conduct smoothly the catalytic reaction. It is known that some supports are valuable for the improvement of selectivity. For example, zeolites are often used as catalysts and supports for their regular pore structures which act effectively for the shape selective reaction[2]. In order to understand the property of support, the following factors can be pointed out besides the pore structure structure, shape, surface area, pore size, acidity, defect, etc. Since these are strongly correlated to the preparation procedure, lots of preparation techniques, therefore, have been proposed, too. Studies have been still continued to discover the preparation method of novel materials as well as zeolites[3]. 

Zeolites have ordered micropores smaller than 2nm in diameter and are widely used as catalysts and supports in many practical reactions. Some zeolites have solid acidity and show shape-selectivity, which gives crucial effects in the processes of oil refining and petrochemistry. Metal nanoclusters and complexes can be synthesized in zeolites by the ship-in-a-bottle technique (Figure 1) [1,2], and the composite materials have also been applied to catalytic reactions. However, the decline of catalytic activity was often observed due to the diffusion-limitation of substrates or products in the micropores of zeolites. To overcome this drawback, newly developed mesoporous silicas such as FSM-16 [3,4], MCM-41 [5], and SBA-15 [6] have been used as catalyst supports, because they have large pores (2-10 nm) and high surface area (500-1000 m g ) [7,8]. The internal surface of the channels accounts for more than 90% of the surface area of mesoporous silicas. With the help of the new incredible materials, template synthesis of metal nanoclusters inside mesoporous channels is achieved and the nanoclusters give stupendous performances in various applications [9]. In this chapter, nanoclusters include nanoparticles and nanowires, and we focus on the synthesis and catalytic application of noble-metal nanoclusters in mesoporous silicas. 

Different catalysts bring about different types of isomerization of hydrocarbons. Acids are the best known and most important catalysts bringing about isomerization through a carbocationic process. Brpnsted and Lewis acids, acidic solids, and superacids are used in different applications. Base-catalyzed isomerizations of hydrocarbons are less frequent, with mainly alkenes undergoing such transformations. Acetylenes and allenes are also interconverted in base-catalyzed reactions. Metals with dehydrogenating-hydrogenating activity usually supported on oxides are also used to bring about isomerizations. Zeolites with shape-selective characteristics... 

Catalysis by Metal Ousters in Zeolites. There is an increasing interest in the use of metal clusters stabilized in zeolites. One objective of such work is to utilize the shape and size constraints inherent in these support materials to effect greater selectivities in typical metal-catalysed reactions. Much work has been concerned with carbon monoxide hydrogenation, and although the detailed nature of the supported metals so obtained is not well understood, there is clear evidence of chain limitation in the Fischer-Tropsch process with both RuY zeolites and with HY and NaY zeolites containing Fe3(CO)22- In the former case there is a drastic decline in chain-growth probability beyond C5- or C10-hydrocarbons depending upon the particle size of the ruthenium metal. 

Naphtha reforming catalysts are mostly based on metals (Pt, Pt-Re, Pt-lr, Pt-Sn, Pt-Re-Sn) supported on chlorinated-ALOs or on a KL zeolite. Non-acidic KL zeolite in combination with Pt has been applied in a new reforming process. The non-acidic zeolite support inhibits undcsircd isomerization and hydrocracking reactions leading to enhanced aromalization selectivities [69]. Besides the absence of acidity, the presence of highly dispersed Pt clusters inside the zeolite channels and the shape-selective effects imposed by the monodirectional channel structure (0.71 nm diameter) of the zeolite may also contribute to the excellent aromatization performance of Pt/KL catalysts. 

Zeolites are especially suitable as support materials for active components such as metals and rare earths. With rare earths, the activity of the catalyst and its stability towards steam and heat can be increased. Suitable metals are effective catalysts for hydrogenations and oxidations, whereby the shape selectivity of the carrier is retained. Important factors influencing the reactions of such bifiinctional catalysts are the location of the metal, the particle size, and the metal-support interaction. 

The practical value of the Fischer-H opsch reaction is limited by the unfavorable Schulz-Flory distribution of hydrocarbon products that is indicative of a chain growth polymerization mechanism. In attempts to increase the yields of lower hydrocarbons such as ethylene and propylene (potentially valuable as feedstocks to replace petrochemicals), researchers have used zeolites as supports for the metals in attempts to impose a shape selectivity on the catalysis [114] or to control the performance through particle size effects. [IIS] These attempts have been partially successful, giving unusual distributions of products, such as high yields of C3 [114] or C4 hydrocarbons. [116] However, the catalysts are often unstable because the metal is oxidized or because it migrates out of the zeolite cages to form crystallites, which then give the Schulz-Flory product distribution. 

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