Rubbery polymers cross-linking

These phase transitions apply only to long-chain polymers. Cross-linked polymers are more likely to stay rubbery, and they may not melt until the temperature is so high that the polymer begins to decompose. 

Thermoplastic elastomers contain sequences of hard and soft repeating units in the polymer chain. Elastic recovery occurs when the hard segments act to pull back the more soft and rubbery segments. Cross-linking is not required. The six generic classes of TPEs are, in order of increasing cost and performance, styrene block copolymers, polyolefin blends, elastomeric alloys, thermoplastic urethanes, thermoplastic copolyesters, and thermoplastic polyamides. 

The ideal, classical, rubbery properties are displayed by polymers cross-linked by valence bonds (main-chain bonds or sulphur bridges, see Introduction, Fig. 0.1) these are termed chemical cross-links. Physical cross-links are also important in many useful rubbery materials. In physical cross-linking the chains are not chemically attached one to another, but are effectively pinned together in one of three ways ... 

Many types of polymers, both glassy and rubbery, are cross-linked to improve elastomer behavior or to control swelling. 

In the rubbery plateau, a new impediment to movement must be overcome entanglements along the polymer chain. In discussing the effects of entanglements in Chap. 2, we compared them to crosslinks. Is it any surprise, then, that rubbery behavior similar to that shown by cross-linked elastomers characterizes this region ... 

Many of the most floppy polymers have half-melted in this way at room temperature. The temperature at which this happens is called the glass temperature, Tq, for the polymer. Some polymers, which have no cross-links, melt completely at temperatures above T, becoming viscous liquids. Others, containing cross-links, become leathery (like PVC) or rubbery (as polystyrene butadiene does). Some typical values for Tg are polymethylmethacrylate (PMMA, or perspex), 100°C polystyrene (PS), 90°C polyethylene (low-density form), -20°C natural rubber, -40°C. To summarise, above Tc. the polymer is leathery, rubbery or molten below, it is a true solid with a modulus of at least 2GNm . This behaviour is shown in Fig. 6.2 which also shows how the stiffness of polymers increases as the covalent cross-link density increases, towards the value for diamond (which is simply a polymer with 100% of its bonds cross-linked. Fig. 4.7). Stiff polymers, then, are possible the stiffest now available have moduli comparable with that of aluminium. 

In the lightly cross-linked polymers (e.g. the vulcanised rubbers) the main purpose of cross-linking is to prevent the material deforming indefinitely under load. The chains can no longer slide past each other, and flow, in the usual sense of the word, is not possible without rupture of covalent bonds. Between the crosslinks, however, the molecular segments remain flexible. Thus under appropriate conditions of temperature the polymer mass may be rubbery or it may be rigid. It may also be capable of ciystallisation in both the unstressed and the stressed state. 

The first five of these techniques involve deformation and this has to be followed by some setting operation which stabilises the new shape. In the case of polymer melt deformation this can be affected by cooling of thermoplastics and cross-linking of thermosetting plastics and similtir comments can apply to deformation in the rubbery state. Solution-cast film and fibre requires solvent evaporation (with also perhaps some chemical coagulation process). Latex suspensions can simply be dried as with emulsion paints or subjected to some... 

It is somewhat difficult conceptually to explain the recoverable high elasticity of these materials in terms of flexible polymer chains cross-linked into an open network structure as commonly envisaged for conventionally vulcanised rubbers. It is probably better to consider the deformation behaviour on a macro, rather than molecular, scale. One such model would envisage a three-dimensional mesh of polypropylene with elastomeric domains embedded within. On application of a stress both the open network of the hard phase and the elastomeric domains will be capable of deformation. On release of the stress, the cross-linked rubbery domains will try to recover their original shape and hence result in recovery from deformation of the blended object. 

In order to produce a rubbery material the polymer must have a flexible baekbone, be suffieiently irregular in structure to be non-crystalline and also contain a site for cross-linking. These are of course requirements applicable equally to any potential elastomer whether or not it contains fluorine. 

In 1975 Wacker-Chemie introduced silicones under the name of m-polymers. These are also room temperature curing liquid polymers which give rubbery materials on cross-linking and are available both as one- and two-component systems. Their particular feature is that they contain dispersions of copolymers such as those of styrene and n-butyl acrylate in the shape of rods or rice grains in the fluid silicone polymer. A small amount of the organic copolymer is also grafted onto the silicone backbone. 

As early as 1895, the synthesis of polydichlorophosphazene was attempted by H.N. Stokes by thermal ring-opening polymerization of hexachloro-triphosphazene [(NPCl2)3]. The product obtained by H.N. Stokes was a high-molecular weight cross-linked rubbery material called inorganic rubber which is insoluble in all solvents and hydrolytically decomposes into phosphates, ammonia, and hydrochloric acid in the presence of moisture. Because of its insolubility and hydrolytic instability, the polymer found no technological application and remained as a laboratory curiosity. 

As the temperature is increased there is available sufficient energy to melt the crystalline polymer, the Tm, and before this for the amorphous polymer sufficient energy so that in both cases ready wholesale movement of polymer chains occurs. The entire polymer now behaves as a viscous liquid such as molasses. For the cross-linked material wholesale mobility is not possible, so it remains in the rubbery region until the temperature is sufficient to degrade the material. 

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