Reactor inorganic additives

Membrane Reactor. Another area of current activity uses membranes in ethane dehydrogenation to shift the ethane to ethylene equiUbrium. The use of membranes is not new, and has been used in many separation processes. However, these membranes, which are mostly biomembranes, are not suitable for dehydrogenation reactions that require high temperatures. Technology has improved to produce ceramic and other inorganic (90) membranes that can be used at high temperatures (600°C and above). In addition, the suitable catalysts can be coated without blocking the pores of the membrane. Therefore, catalyst-coated membranes can be used for reaction and separation. 

The synthesis of imidazoles is another reaction where the assistance of microwaves has been intensely investigated. Apart from the first synthesis described since 1995 [40-42], recently a combinatorial synthesis of 2,4,5-trisubstituted and 1,2,4,5-tetrasubstituted imidazoles has been described on inorganic solid support imder solvent-free conditions [43]. Different aldehydes and 1,2 dicarbonyl compounds 42 (mainly benzil and analogues) were reacted in the presence of ammonium acetate to give the trisubstituted ring 43. When a primary amine was added to the mixture, the tetrasubstituted imidazoles were obtained (Scheme 13). The reaction was done by adsorption of the reagent on a solid support, such as silica gel, alumina, montmorillonite KIO, bentonite or alumina followed by microwave irradiation for 20 min in an open vial (multimode reactor). The authors observed that when a non-acid support was used, addition of acetic acid was necessary to obtain good yields of the products. 

The example above shows the severity of the problem that arises from the presence of mercury in natural gas. Not only is it necessary to determine the levels of mercury present, but also to remove the majority of the mercury prior to any contact with aluminium reactors. The latter of course, further compounds the problem, because if 90% or more of the mercury has been removed, then to determine the remaining mercury is even more difficult. An effective analysis system will he able to measure mercury in its organic and inorganic forms and to do so very quickly. If a mercury removal bed is losing its efficiency then it is imperative to stop the process as soon as possible. In addition, these systems are expensive to operate and it is uneconomic to switch to a new unit if the original still has some life left in it. 

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