Reaction mechanisms, polymers step-growth polymerization

Although these definitions were perfectly adequate at the time, it soon became obvious that notable exceptions existed and that a fundamentally sounder classification should be based on a description of the chain-growth mechanism. It is preferable to replace the term condensation with step-growth or step-reaction. Reclassification as step-growth polymerization now logically includes polymers such as polyurethanes, which grow by a step-reaction mechanism without elimination of a small molecule. 

The neat resin preparation for PPS is quite compHcated, despite the fact that the overall polymerization reaction appears to be simple. Several commercial PPS polymerization processes that feature some steps in common have been described (1,2). At least three different mechanisms have been pubUshed in an attempt to describe the basic reaction of a sodium sulfide equivalent and -dichlorobenzene these are S Ar (13,16,19), radical cation (20,21), and Buimett s (22) Sj l radical anion (23—25) mechanisms. The benzyne mechanism was ruled out (16) based on the observation that the para-substitution pattern of the monomer, -dichlorobenzene, is retained in the repeating unit of the polymer. Demonstration that the step-growth polymerization of sodium sulfide and /)-dichlorohenzene proceeds via the S Ar mechanism is fairly recent (1991) (26). Eurther complexity in the polymerization is the incorporation of comonomers that alter the polymer stmcture, thereby modifying the properties of the polymer. Additionally, post-polymerization treatments can be utilized, which modify the properties of the polymer. Preparation of the neat resin is an area of significant latitude and extreme importance for the end user. 

Table 2.3 Polymers Formed via Step Growth Polymerization and Their Reaction Mechanisms ...

Step growth polymerization can also yield highly crosslinked polymer systems via a prepolymer process. In this process, we create a prepolymer through a step growth reaction mechanism on two of the sites of a trifunctional monomer. The third site, which is chemically different, can then react with another monomer that is added to the liquid prepolymer to create the crosslinked species. We often use heat to initiate the second reaction. We can use this method to directly create finished items by injecting a mixture of the liquid prepolymer and additional monomer into a mold where they polymerize to create the desired, final shape. Cultured marble countertops and some automotive body panels are created in this manner. 

The way in which a plasma polymer is formed has been explained by the rapid step growth polymerization mechanism, which is depicted in Figure 5.3. The essential elementary reactions are stepwise recombination of reactive species (free radicals) and stepwise addition of or intrusion via hydrogen abstraction by impinging free radicals. It is important to recognize that these elementary reactions are essentially oligomerization reactions, which do not form polymers by themselves on each cycle. In order to form a polymeric deposition, a certain number of steps (cycle) must be repeated in gas phase and more importantly at the surface. The number of steps is collectively termed the kinetic pathlength. 

Step-growth Polymerization The simplest scheme of this polymerization involves the reaction of a difunctional monomer AB, which contains both functional groups A and B in the molecule. For example, A can be an amine and B a carboxylic acid group. Another scheme involves the reaction between two difunctional monomers of the type AA and BB. In any case, each polymer linkage will have involved the reaction of the functional groups A and B coming from two molecules (monomers or chains). Some examples of polymers synthesized by this mechanism are polyurethane, polyamide, and polyester. 

As a last point, let us consider how copolymerization relates to the polymer growth mechanism. Eirst, most step-growth polymerizations (e.g., the production of nylon 6/6 by the reaction of hexamethylene diamine with adipic acid) use two monomers to produce the final polymer. One can say that these are inherently copolymerizations. Considering... 

Polymerization reactions proceed either by the step growth or the chain addition mechanisms. Step-growth polymerizations require monomers with at least two functional groups and are involved in the manufacture of several industrially important polymers such as polyamides, polyesters, and in the formation of biopolymers such as polysaccharides, proteins and polypeptides in nature. 

The following sections contain discussions of the mechanisms of chain-reaction and step-growth polymerization. The associated experimental procedures illustrate the preparation of polymers derived from each type of polymerization. 

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