Processing, thermosets mechanical finishing

The characteristics of the three most common thermoset resin systems used in pultrusion are compiled in Table 11.2 [3]. It is noteworthy that unreinforced polyesters and vinylesters shrink 7-9% upon crosslinking, whereas epoxies shrink much less and tend to adhere to the die. These epoxy characteristics translate into processing difficulties, reduced processing speed, and inferior component surface finish. It is normal practice to use resin additives to improve processability, mechanical properties, electrical properties, shrinkage, environmental resistance, temperature tolerance, fire tolerance, color, cost, and volatile evaporation. It is normally the resin, or rather its reactivity, that determines the pulling speed. Typical pulling speeds for polyesters tend to be on the order of 10-20 mm/s, whereas speeds may exceed lOOmm/s under certain circumstances. Apart from the resins characterized in Table 11.2, several other thermosets, such as phenolics, acrylics, and polyurethanes, have been tried, as have several thermoplastics (as will be discussed in Sec. 11.2.6). 

Thus, there is a great difference between thermoplastics and thermosets, both in terms of materials chemistry and apphcations, and in terms of the mechanical processes used to produce finished products. 

Many matrix choices are available, and each type has an impact on the processing techniques, physical and mechanical properties, and enviromnental resistance of the finished part. Thermoplastic and thermoset materials can be resin matrices. Thermoplastic matrices have been developed to increase hot/wet use temperature and the fracture toughness of composites. Thermosetting resins, however, are more common. The common thermoset matrices for composites include polyester and vinyl esters, epoxy, bismaleimide, polyimide, and cyanate ester and phenolic triazine resins. 

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