Processing problems with organic

In catalytic incineration, there are limitations concerning the effluent streams to be treated. Waste gases with organic compound contents higher than 20% of LET (lower explosion limit) are not suitable, as the heat content released in the oxidation process increases the catalyst bed temperature above 650 °C. This is normally the maximum permissible temperature to which a catalyst bed can be continuously exposed. The problem is solved by dilution-, this method increases the furnace volume and hence the investment and operation costs. Concentrations between 2% and 20% of LET are optimal, The catalytic incinerator is not recommended without prefiltration for waste gases containing particulate matter or liquids which cannot be vaporized. The waste gas must not contain catalyst poisons, such as phosphorus, arsenic, antimony, lead, zinc, mercury, tin, sulfur, or iron oxide.(see Table 1.3.111... 

In process mapping you are interested in the way the process flows through the organization. Using the information gathered in your interviews you should be able to overlay the process onto an organization chart. This is illustrated in Exhibit 3-4. In Exhibit 3-4 several problems with the existing process are immediately obvious ... 

The work on the electrochemical generation of a solution of ceric sulphate from slurry of cerous sulphate in 1-2 M sulphuric acid was abandoned by BCR due to difficulties encountered in handling slurried reactants. A 6kW pilot reactor operated at 50 °C using a Ti plate anode and a tungsten wire cathode (electrolyte velocity about 2ms 1) produced 0.5 M Ce(S04)2 on the anode with a current efficiency of 60%. The usefulness of Ce(IV) has been limited by the counter anions [131,132], Problems include instability to oxidation, reactivity with organic substrates and low solubility. Grace found that use of cerium salts of methane sulfonate avoids the above problems. Walsh has summarized the process history, Scheme 6 [133],... 

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