Polyurethane Rubber-based nanocomposites

Besides melt intercalation, described above, in situ intercalative polymerization of E-caprolactone (e-CL) has also been used [231] to prepare polycaprolactone (PCL)-based nanocomposites. The in situ intercalative polymerization, or monomer exfoliation, method was pioneered by Toyota Motor Company to create nylon-6/clay nanocomposites. The method involves in-reactor processing of e-CL and MMT, which has been ion-exchanged with the hydrochloride salt of aminolauric acid (12-aminodecanoic acid). Nanocomposite materials from polymers such as polystyrene, polyacrylates or methacrylates, styrene-butadiene rubber, polyester, polyurethane, and epoxy are amenable to the monomer approach. 

The unique two-phase structures of polyurethane that offers the elasticity of rubber combined with the toughness and durability of metal make them one of the most extensively studied and frequently used materials in carbon nanotube related nanocomposites. The main difficulty in developing CNT based polyurethane nanocomposites was how to achieve uniform and homogeneous CNT dispersion. Further investigations on the interactions between carbon nanotubes and two-phase structures are critical for the wider applications of carbon nanotube/polyurethane composites. 

Rubber nanocomposites can be based on many rubber matrices, for example (clay reinforcement) natural rubber [41] or synthetic mbber materials such as styrene-butadiene rubber [42], nitrile-rubber [43], EPDM [44] or polyurethane [45, 46],... 

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