Polymerisation with Metal Alkoxides

Catalysts of the Ti(OR)4—[Al(Me)0]x type show greatly inferior activity and syndiospecificity in the polymerisation of styrene by comparison with catalysts of the CpTi(OR)3—[Al(Me)0]x type [54,70]. The activity and syndiospecificity of Ti(OR)4—[Al(Me)0]x catalysts increases when the Al/Ti molar ratio in the polymerisation system is increased. The maximum activity of Ti(OR)4—[A1 (Me)0]x catalysts is observed at an Al/Ti molar ratio of ca 100 [54,55]. It is worth mentioning that, under the same polymerisation conditions, these catalysts yield syndiotactic polystyrene with a higher molecular weight than does the CpTiCl3—[Al(Me)O]x catalyst [71], 

Catalysts derived from alkoxytitanium chlorides and methylaluminoxane have also appeared to promote styrene polymerisation [58]. 

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Most coordination catalysts have been reported to be formed in binary or ternary component systems consisting of an alkylmetal compound and a protic compound. Catalysts formed in such systems contain associated multinuclear species with a metal (Mt)-heteroatom (X) active bond ( >Mt X Mt—X > or — Mt—X—Mt—X— Mt = Al, Zn, Cd and X = 0, S, N most frequently) or non-associated mononuclear species with an Mt X active bond (Mt = Al, Zn and X = C1, O, S most frequently). Metal alkyls, such as triethylaluminium, diethylzinc and diethylcadmium, without pretreatment with protic compounds, have also been reported as coordination polymerisation catalysts. In such a case, the metal heteroatom bond active in the propagation step is formed by the reaction of the metal-carbon bond with the coordinating monomer. Some coordination catalysts, such as those with metal alkoxide or phenoxide moieties, can be prepared in other ways, without using metal alkyls. There are also catalysts consisting of a metal alkoxide or related compound and a Lewis acid [1]. 

The mode of lactone ring opening depends on the kind of catalyst. It is characteristic that -lactone polymerisation with a catalyst containing a metal alkoxide active bond (Mt-X X = OR) involves C(0)-0 bond scission in the coordinating monomer (via the metal orthocarbonate species) with regeneration of the metal alkoxide active bond [scheme (7)] [87]. On the other hand, the application of a catalyst with a metal carboxylate active bond [Mt-X X = 0C(0)R] for -lactone polymerisation results in Cp — O bond scission in the coordinating monomer with regeneration of the metal carboxylate active bond [scheme (8)] [88-90],... 

Syndiotactic polystyrene was first obtained only recently by Ishihara et al. [5] in polymerisation with a homogeneous catalyst derived from a transition metal compound such as monocyclopentadienyltitanium trichloride and methylalu-minoxane in toluene. Since then, several authors have reported on the synthesis of syndiotactic polystyrene promoted by different catalysts based on metal hydrocarbyls such as benzyl compounds, half-sandwich metallocenes (e.g. monocyclopentadienyl, monopentamethylcyclopentadienyl and monoindenyl metal derivatives), metal alkoxides, metallocenes and some other compounds. These catalysts are commonly derived from titanium or zirconium compounds, either activated with methylaluminoxane or aluminium-free, such as those activated with tris(pentafluorophenyl)boron, and promote the syndiospecific polymerisation of styrene and substituted styrenes [5-10,21,48-70], Representative examples of the syndiospecific polymerisation of styrene using catalysts based on various titanium compounds and methylaluminoxane are shown in Table 4.2 [6,52,53,56,58],... 

The coordination polymerisation of lactones with a six- and seven-membered ring (5- and e-lactones respectively) occurs via ring opening at the C(0)-0 linkage to generate metal alkoxide chain terminals, following a reaction analogous to that presented by scheme (9). 

Furukawa et al. [274] and Natta cl al. [275,276] succeeded independently in the preparation of crystalline polyacetaldehyde by using some organometallic compounds, such as diethylzinc or triethylaluminium, for the low-temperature polymerisation of acetaldehyde. Metal alkyls and metal alkoxides, e.g. aluminium isopropoxide, zinc ethoxide or ethyl orthotitanate, have also polymerised other aldehydes such as propionaldehyde and trichloroacetaldehyde to give crystalline polymers (Table 9.3) [270,275,277], A highly crystalline isotactic polymer has been obtained from the polymerisation of w-butyraldehyde with triethylaluminium or titanium tetrachloride-triethylaluminium (1 3) catalysts. Combinations of metal alkyl, e.g. diethylzinc, with water [278] or amine [279] appeared to give very efficient catalysts for aldehyde polymerisations. 

The faster kinetics is aceounted for the coordination of the Lewis base onto the metal, which polarises the metal alkoxide bond and makes the monomer insertion easier (Fig. 4.12). An excess of triphenylphosphine is however not beneficial to polymerisation. Worse, this excess can compete with the monomer for coordination to aluminium, which is detrimental to the kinetics. 

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