Passivators chromates

The wash primer is a special type of vinyl coating. This material contains a poly(vinyl butyral) resin, zinc chromate, and phosphoric acid in an alcohol-water solvent. The coating is so thin it is HteraUy washed onto a freshly blasted steel surface, where it passivates the metal surface by converting it to a thin iron phosphate-chromate coating. The alcohol solvent makes it possible to apply the coating over damp surfaces. The coating forms the first coat of... 

Anodic Inhibitors. Passivating or anodic inhibitors produce a large positive shift in the corrosion potential of a metal. There are two classes of anodic inhibitors which are used for metals and alloys where the anodic shift in potential promotes passivation, ie, anodic protection. The fkst class includes oxidking anions that can passivate a metal in the absence of oxygen. Chromate is a classical example of an oxidking anodic inhibitor for the passivation of steels. 

Fig. 8 shows a primer formulated with a corrosion-inhibiting pigment such as a chromate. As discussed previously, some permeability to moisture is necessary for these pigments to dissolve and be transported to the interface where passivation of the substrate can occur. Optimum performance is generally found at PVC/CPVC Just below 1 [71]. 

Nagayama, M. and Okamoto, G., The Anodic Behaviour of Passive Iron in Chromic Acid-Chromate Solutions , Corros. Sci., 2, 203 (1962)... 

Zinc will initially react with cement-based materials with the evolution of hydrogen. This reaction can be controlled by the presence of soluble chromate either in the cement (over 70 ppm) or as a chromate passivation treatment to the zinc surface. Zinc can therefore be used to provide additional protection to steel in concrete. It is more effective in cmbonated concrete than in chloride-contaminated concrete. 

Properties of deposits These deposits invariably possess an appreciable number of discontinuities, which diminish their protective value. At such discontinuities there is an inherent susceptibility to corrosion because of the galvanic relationship that necessarily exists between A/, and. Corrosion resistance may, however, sometimes be improved by sealing (cf. anodising) or by chromate passivation. 

BS 6536 1985 refers to four grades of carbon steel strip coated with Al-Si alloys containing 5-11 wt.% Si. The availability of the steel grades allows account to be taken of the type and degree of forming which is to be applied to the coated steel. Various coating masses are supplied in the range 40-180 g/m which may be additionally protected by a chromate passivation treatment. 

Full chromate passivation (Section 15.3) improves the corrosion resistance of both zinc and cadmium towards all environments and is applied for a wide range of applications. Clear and olive-coloured chromate coatings can also be applied for certain purposes. The highest degrees of corrosion protection... 

In view of its susceptibility to sulphide tarnishing, silver may itself require some measure of protection in many decorative and industrial applications. Chromate passivation processes are commonly employed, but as an alternative, thin coatings of gold, rhodium or palladium may be used. 

Zinc chromate and zinc tetroxychromate have also been used successfully in anticorrosive paints. Both pigments function by releasing chromate ions which passivate the steel surface. In common with lead pigments, those... 

Chromate ions, when used as inhibitors in aqueous solutions, passivate by maintaining a coherent oxide film on the metal surface. Passivation is maintained even in a boiling concentrated chromic acid solution, in which many of the oxides in bulk form are soluble. The passivity breaks down rapidly, however, once the chromate is removed. 

In order that a chromate film may be deposited, the passivity which develops in a solution of chromate anions alone must be broken down in solution in a controlled way. This is achieved by adding other anions, e.g. sulphate, nitrate, chloride, fluoride, as activators which attack the metal, or by electrolysis. When attack occurs, some metal is dissolved, the resulting hydrogen reduces some of the chromate ion, and a slightly soluble golden-brown or black chromium chromate (CtjOs CrOs xHjO) is formed. 

The best protection is given by paint. An etch-primed paint scheme can be applied directly to the metal for other paints an inorganic treatment must be given to ensure good adhesion. Of the two classes of inorganic treatment, phosphate treatment has little protective value in itself, but chromate passivation gives appreciable protection and in mildly corrosive surroundings may be sufficient in itself. 

The most commonly used chromate passivation process is the Cronak process developed by the New Jersey Zinc Co. in 1936, in which the parts are immersed for 5-10 s in a solution containing 182 g/1 sodium dichromate and 6ml/l sulphuric acid. A golden irridescent film is formed on the zinc or cadmium surface. Many variants (all fairly acidic) have been developed subsequently all are based on dichromate (or chromic acid) with one or more of the following sulphuric acid, hydrochloric acid (or sodium chloride), nitric acid (or nitrate), phosphoric acid, formic acid and acetic acid. A survey by Biestek shows that several of these variants are as good as the Cronak process, although none is superior. 

Fig. IS.S Effect of sulphuric acid concentration on chromate passivation of zinc. Solution 182g/1 of Na2Cr207 -2H20 + H2SO4 as indicated temp. I8°C I 0 x 10 mg Zn/cm =...

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