Passivation stainless steel anodic polarization curve, alloying

A schematic summary of the alloying metals that affect the anodic polarization curve of stainless steel is shown in Fig. 4.16. The addition of 8% nickel to an alloy containing 18% chromium forms austenitic structure SS Type 304. The addition of Mn and N increases the stability of austenitic steel. The chromium content of stainless steel affects the anodic polarization curves as shown in Fig. 4.16. Nickel promotes repassivation in a corrosive environment, but concentrations higher than 30% reduces the passivation current, the critical current density, and increases the critical pitting potential. Nitrogen... 

In acidic media, the metals iron, nickel and chromium have passivation current densities that increase in the order Cr < Ni < Fe. In Figure 6.11, the anodic polarization curves for the three metals in 0.5 M sulfuric acid (25 °C) are compared. Chromium has lower values of both ip and Ep than the other two metals. By alloying increasing amounts of chromium to steel one therefore improves the corrosion resistance. Experience shows that above a chromium concentration of 12 to 13%, a steel passivates spontaneously in contact with aerated water. It becomes "stainless", meaning it does not rust easily. Figure 6.12 gives the corrosion potential of different... 

The chemical passivation of a rotating stainless steel cylinder immersed in an acidic solution is studied as Fe ions are gradually added to the solution. The Fe " ions are reduced to Fe " " at the limiting current as the metal corrodes. The radius of the cylinder is 2 cm, and the rotation rate is 1000 rpm. The diffusion coefficient of the Fe " ions is equal to 0.7 x 10 cm s the cinematic viscosity of the solution is v = 0.011 cm s In the absence of Fe , the anodic polarization curve indicates a passivation current density of L = 30 mA cm , independent of the rotation rate. Calculate the concentration of Fe " " required to passivate the alloy. 

Because of the presence of an oxide film, the dissolution rate of a passive metal at a given potential is much lower than that of an active metal. It depends mostly on the properties of the passive film and its solubility in the electrolyte. During passivation, which is a term used to describe the transition from the active to the passive state, the rate of dissolution therefore decreases abruptly. The polarization curve of a stainless steel in sulfuric acid, given in Figure 6.2, illustrates this phenomenon. In this electrolyte, the corrosion potential of the alloy is close to -0.3 V. Anodic polarization leads to active dissolution up to about -0.15 V, where the current density reaches a maximum. Beyond this point, the current density, and hence the dissolution rate, drops sharply. It then shows little further variation with potential up to about 1.1 V. Above that value the current density increases again because transpassive dissolution and oxidation of water to oxygen becomes possible. 

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