Other Plastics Materials Containing Tetrafluoroethylene

Of greater interest in recent years have been the peculiar piezolectric properties of poly(vinylidene fluoride). In 1969 it was observed that stretched film of the polymer heated to 90°C and subsequently cooled to room temperature in a direct current electric field was 3-5 times more piezoelectric than crystalline quartz. It was observed that the piezolectric strain coefficients were higher in the drawn film and in the normal directions than in the direction transverse to the film drawing. 

The piezoelectric phenomena have been used to generate ultrasonic waves up to microwave frequencies using thin poly(vinylidene fluoride) transducers. In the audio range a new type of loudspeaker has been introduced using the transverse piezolectric effect on a mechanically biased membrane. This development has been of considerable interest to telephone engineers and scientists. 

The polymer, like many fluorine-containing polymers has very good weathering resistance and may also be used continuously up to 150°C. Outside of the electrical field it finds use in fluid handling, in hot water piping systems, in packaging and in chemical plant. A widely used specific application for PVDF is in ultra-pure water systems for the semiconductor industry. 

In 1972 Du Pont introduced Teflon PFA, a copolymer of tetrafluoroethylene and perfluoroCpropyl vinyl ether) (CF2 = CFOCF2CF2CF3). Similar materials are now also produced by Asahi Glass, Daikin, Hoechst and Monteflos and are commonly referred to as PFA fluoropolymers. In 1994 Hoechst introduced Hostaflon PFA-N, claimed to have significantly lower melt viscosities than earlier grades of material. 

Properties are similar to those of PTFE, and PFA fluoropolymers are generally considered to be the best melt-processable alternative to PTFE yet available. They are, however, more expensive than PTFE. Compared with the TFE-FEP copolymers such as Teflon reP the PFA fluoropolymers  

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The inability to process PTFE by conventional thermoplastics techniques has nevertheless led to an extensive search for a melt-processable polymer but with similar chemical, electrical, non-stick and low-friction properties. This has resulted in several useful materials being marketed, including tetrafluoro-ethylene-hexafluoropropylene copolymer, poly(vinylidene fluoride) (Figure 13.1(d)), and, most promisingly, the copolymer of tetrafluoroethylene and perfluoropropyl vinyl ether. Other fluorine-containing plastics include poly(vinyl fluoride) and polymers and copolymers based on CTFE. 

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