Optical disk substrates polycarbonates

T. Tokuda and M. Hayashi, Optical disk substrate, optical disk and aromatic polycarbonate resin, U.S. Patent 5,633,060 (1997). 

Fig. 26. Qualitative compatison of substrate materials for optical disks (187) An = birefringence IS = impact strength BM = bending modulus HDT = heat distortion temperature Met = metallizability WA = water absorption Proc = processibility. The materials are bisphenol A—polycarbonate (BPA-PC), copolymer (20 80) of BPA-PC and trimethylcyclohexane—polycarbonate (TMC-PC), poly(methyl methacrylate) (PMMA), uv-curable cross-linked polymer (uv-DM), cycHc polyolefins (CPO), and, for comparison, glass.

In addition, the surface should be free of contaminating particles and occlusions that would interfere with the information retrieval process. A typical ablative-mode optical disk has the structure shown in Figme 16.14. The substrate is an optically transparent material such as polycarbonate, PMMA, polyfethylene terephthalate), or polyfvinyl chloride) topped by a subbing layer to provide an optically smooth surface for the recording layer. A metal reflector (typically aluminum) is then incorporated next to a transparent dielectric medium such as poly(a-methyl styrene) and, finally, the absorbing layer where the information pits are created is added. The latter can be a metal-polymer composite (silver particles in a gel) or a dye molecule dispersed in a polymer matrix such as squaryllium dyes, which act as infrared absorbers for GaAs lasers, typically... 

Other Polymers. Besides polycarbonates, poly(methyl methacrylate)s, cycfic polyolefins, and uv-curable cross-linked polymers, a host of other polymers have been examined for their suitabiUty as substrate materials for optical data storage, preferably compact disks, in the last years. These polymers have not gained commercial importance polystyrene (PS), poly(vinyl chloride) (PVC), cellulose acetobutyrate (CAB), bis(diallylpolycarbonate) (BDPC), poly(ethylene terephthalate) (PET), styrene—acrylonitrile copolymers (SAN), poly(vinyl acetate) (PVAC), and for substrates with high resistance to heat softening, polysulfones (PSU) and polyimides (PI). 

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