Modification of Zeolite and Polymer Materials

Most recently, significant research efforts have been focused on materials compatibility and adhesion at the zeoHte/polymer interface of the mixed-matrix membranes in order to achieve enhanced separation property relative to their corresponding polymer membranes. Modification of the surface of the zeolite particles or modification of the polymer chains to improve the interfacial adhesion provide new opportunity for making successful zeolite/polymer mixed-matrix membranes with significantly improved separation performance. 

To improve the adhesion and interaction in the zeolite/polymer interface, the surface of the zeolites can also be sized (or primed ) by coating the zeolite with an ultrathin layer of the matrix polymer or a different polymer. Sizing of the zeolite particles prior to dispersion in the polymer matrix reduced the stress at the 

Zeolite/polymer mixed-matrix membranes prepared from crosslinked polymers and surface-modified zeolite particles offered both outstanding separation properties and swelling resistance for some gas and vapor separations such as purification of natural gas. Hillock and coworkers reported that crosslinked mixed-matrix membranes prepared from modified SSZ-13 zeolite and 1,3-propane diol crosslinked polyimide (6FDA-DAM-DABA) synthesized from 2,2 -feis-(3,4-dicarboxyphenyl)hexafluoropropane dianhydride, p-dimethylaminobenzylamine-and 3,5-diaminobenzoic acid displayed high CO2/CH4 selectivities of up to 47 Barrer and CO2 permeabilities of up to 89 Barrer under mixed gas testing conditions [71]. Additionally, these crosslinked mixed-matrix membranes were resistant to CO2 plasticization up to 450 psia (3100kPa). 

Geometries of Zeolite/Polymer Mixed-Matrix Membranes 

Zeolite/polymer mixed-matrix membranes can be fabricated into dense film, asymmetric flat sheet, or asymmetric hollow fiber. Similar to commercial polymer membranes, mixed-matrix membranes need to have an asymmetric membrane geometry with a thin selective skin layer on a porous support layer to be commercially viable. The skin layer should be made from a zeohte/polymer mixed-matrix material to provide the membrane high selectivity, but the non-selective porous support layer can be made from the zeohte/polymer mixed-matrix material, a pure polymer membrane material, or an inorganic membrane material. 

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