Metallizing ceramic surfaces

Directed Oxidation of a Molten Metal. Directed oxidation of a molten metal or the Lanxide process (45,68,91) involves the reaction of a molten metal with a gaseous oxidant, eg, A1 with O2 in air, to form a porous three-dimensional oxide that grows outward from the metal/ceramic surface. The process proceeds via capillary action as the molten metal wicks into open pore channels in the oxide scale growth. Reinforced ceramic matrix composites can be formed by positioning inert filler materials, eg, fibers, whiskers, and/or particulates, in the path of the oxide scale growth. The resultant composite is comprised of both interconnected metal and ceramic. Typically 5—30 vol % metal remains after processing. The composite product maintains many of the desirable properties of a ceramic however, the presence of the metal serves to increase the fracture toughness of the composite. 

Several types of aggregate-bed filters are available which provide in-depth filtration. Both gravel and particle-bed filters have been developed for removal of dry particulates but have not been used extensively. Filters have also been developed using a porous ceramic or porous metal filter surface. 

Plasma processing technologies ate used for surface treatments and coatings for plastics, elastomers, glasses, metals, ceramics, etc. Such treatments provide better wear characteristics, thermal stability, color, controlled electrical properties, lubricity, abrasion resistance, barrier properties, adhesion promotion, wettability, blood compatibility, and controlled light transmissivity. 

Adhesives. Poly(vinyl alcohol) is used as a component in a wide variety of general-purpose adhesives to bond ceUulosic materials, such as paper and paperboard, wood textiles, some metal foils, and porous ceramic surfaces, to each other. It is also an effective binder for pigments and other finely divided powders. Both fully and partially hydrolyzed grades are used. Sensitivity to water increases with decreasing degree of hydrolysis and the addition of plasticizer. Poly(vinyl alcohol) in many appHcations is employed as an additive to other polymer systems to improve the cohesive strength, film flexibiUty, moisture resistance, and other properties. It is incorporated into a wide variety of adhesives through its use as a protective coUoid in emulsion p olymerization. 

Special low fusing porcelain veneers are appHed to pure (unalloyed) titanium dental castings. It is important that firing be done either in a vacuum or inert atmosphere to protect the metal surface from excessive oxidation. The strength of the metal-ceramic bond is apparently adequate although the bonding is thought to involve primarily a mechanical rather than a chemical component. 

Values of Fse range from 0.009 for a smooth metal surface with small perforations, to 0.029 for a pierced metal surface. The contact angle is a key parameter for wettability and was related to the surface tension by Shi and Mersmann. This accounts for the differences in wettabihty found by Yoshida and Koyanagi (Fig. 14-69). In general, aqueous systems will wet ceramic surfaces better than metal surfaces, unless the latter are oxidized. 

This is just the empirical eqn. (25.1) we started with, with = 1/2, but this time it is not empirical - we derived it from a model of the sliding process. The value = 1/2 is close to the value of coefficients of static friction between unlubricated metal, ceramic and glass surfaces - a considerable success. 

Microelectronic circuits for communications. Controlled permeability films for drug delivery systems. Protein-specific sensors for the monitoring of biochemical processes. Catalysts for the production of fuels and chemicals. Optical coatings for window glass. Electrodes for batteries and fuel cells. Corrosion-resistant coatings for the protection of metals and ceramics. Surface active agents, or surfactants, for use in tertiary oil recovery and the production of polymers, paper, textiles, agricultural chemicals, and cement. 

The hard layers are represented with a wide range of coating based on carbon, metals, ceramics, various oxides (Ti02, Si02) and nitrides (ZrN) and their combinations [14,16,24,47,136-143]. These layers can streghten the material surface, especially in materials designed for hard tissue surgery, such as... 

Much of what we need to know abont the thermodynamics of composites has been described in the previous sections. For example, if the composite matrix is composed of a metal, ceramic, or polymer, its phase stability behavior will be dictated by the free energy considerations of the preceding sections. Unary, binary, ternary, and even higher-order phase diagrams can be employed as appropriate to describe the phase behavior of both the reinforcement or matrix component of the composite system. At this level of discussion on composites, there is really only one topic that needs some further elaboration a thermodynamic description of the interphase. As we did back in Chapter 1, we will reserve the term interphase for a phase consisting of three-dimensional structure (e.g., with a characteristic thickness) and will use the term interface for a two-dimensional surface. Once this topic has been addressed, we will briefly describe how composite phase diagrams differ from those of the metal, ceramic, and polymer constituents that we have studied so far. 

Soil - Food grease, oil and protein, petroleum grease and oil Surface - Metal, ceramic, polymeric, glass Application Method - Spray and wipe Manufacture - Mix tank with propeller stirrer... 

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