Membranes Loeb-Sourirajan preparation method

Particularly, the nonsolvent immersion, that is, the Loeb-Sourirajan preparation method is an important methodology. In this method, a polymer solution is cast into a film and the polymer precipitated by immersion into water [10,144], The nonsolvent (water) quickly precipitates the polymer on the surface of the cast film, producing an extremely thin, dense-skin layer of the membrane [10,144], The polymer under the skin layer precipitates gradually, ensuing in a more porous polymer sublayer [145], Following polymer precipitation, the membrane is usually annealed in order to improve solute rejection [10,144]. 

Interfdci l Composite Membra.nes, A method of making asymmetric membranes involving interfacial polymerization was developed in the 1960s. This technique was used to produce reverse osmosis membranes with dramatically improved salt rejections and water fluxes compared to those prepared by the Loeb-Sourirajan process (28). In the interfacial polymerization method, an aqueous solution of a reactive prepolymer, such as polyamine, is first deposited in the pores of a microporous support membrane, typically a polysulfone ultrafUtration membrane. The amine-loaded support is then immersed in a water-immiscible solvent solution containing a reactant, for example, a diacid chloride in hexane. The amine and acid chloride then react at the interface of the two solutions to form a densely cross-linked, extremely thin membrane layer. This preparation method is shown schematically in Figure 15. The first membrane made was based on polyethylenimine cross-linked with toluene-2,4-diisocyanate (28). The process was later refined at FilmTec Corporation (29,30) and at UOP (31) in the United States, and at Nitto (32) in Japan. 

The technology to fabricate ultrathin high-performance membranes into high-surface-area membrane modules has steadily improved during the modem membrane era. As a result the inflation-adjusted cost of membrane separation processes has decreased dramatically over the years. The first anisotropic membranes made by Loeb-Sourirajan processes had an effective thickness of 0.2-0.4 xm. Currently, various techniques are used to produce commercial membranes with a thickness of 0.1 i m or less. The permeability and selectivity of membrane materials have also increased two to three fold during the same period. As a result, today s membranes have 5 to 10 times the flux and better selectivity than membranes available 30 years ago. These trends are continuing. Membranes with an effective thickness of less than 0.05 xm have been made in the laboratory using advanced composite membrane preparation techniques or surface treatment methods. 

Cellulose acetate membranes developed by Loeb and Sourirajan for the purpose of seawater desalination continue to be useful in various membrane applications, despite the development of new membrane materials and new membrane preparation techniques. Because of its historical importance, the casting method of the first successful reverse osmosis membrane is described below in detail. 

A number of methods has been developed for the manufacture of asymmetric membranes. However, the asymmetric membranes are mostly produced by the method developed by Loeb and Sourirajan (1962), namely the dry and wet method. This method is comprised of the following four steps (1) preparation of the polyimide solution (called dope), (2) molding (cast or spinning) of the dope, (3) coagulation of the dope by contact with nonsolvent of the polyimide to form the asymmetric structure, and (4) drying of the coagulated membrane. 

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