Living catalysts copolymers

The living nature of PCL obtained in the presence of Zn(OAl-(OPri)2)2 has been used to prepare both di- and triblock copolymers of e-caprolactone and lactic acid (42,43). Treatment of the initial living PCL with dilactide afforded a PCL-PLA diblock with M /Mn = 1.12, with each block length determined by the proportions of the reactants, i.e., the ratio of [monomer]/[Zn]. While the living diblock copolymer continued to initiate dilactide polymerization, it failed to initiate e-caprolactone polymerization. To obtain a PCL-PLA-PCL triblock, it was necessary to treat the living PCL-PLA-OAIR2 intermediate with ethylene oxide, then activate the hydroxy-terminated PCL-PLA-(OCH2CH2)nOH with a modified Teyssie catalyst (Fig. 5). 

Block copolymers could be made via sequential polymerization of two monomers at a living catalyst, although the catalyst would produce only one polymer molecule per metal site. 

One challenge in producing these materials has been the production of true block copolymers, rather than a mixture of two homopolymers. " Therefore, living polymerization systems are more attractive for the synthesis of well-defined block copolymers because the long chain lifetimes allow the sequential addition of monomers. Block length can be controlled by the reaction time or monomer concentration. General depictions of the synthesis of sPP-EPR and iPP-EPR block copolymers with living catalysts are shown in Scheme 22.6. 

Living block copolymers of type (85) have been prepared via sequential addition of norbornene and eni/u,eni/u-dicarboxymethylnorbornene (and vice versa) to Mo(CHt-Bu)(NAr)(0/-Bu)2 catalyst [58] ... 

Difunctional dititanacyclobutane living catalysts [65], (96), allowed synthesis of polyacetylene-poly-norbornene-polyacetylene triblock copolymers by the following pathway ... 

A polymer-bound hindered amine light stabilizer [P-HALS] has been synthesized by terminating the living anionic polymerization of isoprene with 4(2,3-epoxy pro-poxy)-1,2,2,6,6-pentamethylpiperidine followed by hydrogenation of the resulting polymer to E-P copolymer using Zeigler type catalyst [40] ... 

A star copolymer (SCP) of PCLA was synthesized by Younes and coworkers. This kind of SCP PCLA elastomer was also synthesized in two steps. First, the small molecular SCP was produced by ring-opening polymerization of s-caprolactone (s-CL) with glycerol as initiator and stannous 2-ethyUiexanoate as catalyst. Second, the living SCP was further reacted with different ratios of a cross-linking monomer, such as 2,2-bis(s-CL-4-yl)-propane (BCP) and s-CL. The SCP elastomers had very low glass transition temperature (—32°C). It was reported that the SCPs were soft and weak with physical properties similar to those of natural bioelastomers such as elastin. A logarithmic decrease in each tensile property with time was observed in this SCP PCLA. 

A porphinatoaluminum alkoxide is reported to be a superior initiator of c-caprolactone polymerization (44,45). A living polymer with a narrow molecular weight distribution (M /Mjj = 1.08) is ob-tmned under conditions of high conversion, in part because steric hindrance at the catalyst site reduces intra- and intermolecular transesterification. Treatment with alcohols does not quench the catalytic activity although methanol serves as a coinitiator in the presence of the aluminum species. The immortal nature of the system has been demonstrated by preparation of an AB block copolymer with ethylene oxide. The order of reactivity is e-lactone > p-lactone. 

A radical initiator based on the oxidation adduct of an alkyl-9-BBN (47) has been utilized to produce poly(methylmethacrylate) (48) (Fig. 31) from methylmethacrylate monomer by a living anionic polymerization route that does not require the mediation of a metal catalyst. The relatively broad molecular weight distribution (PDI = (MJM ) 2.5) compared with those in living anionic polymerization cases was attributed to the slow initiation of the polymerization.69 A similar radical polymerization route aided by 47 was utilized in the synthesis of functionalized syndiotactic polystyrene (PS) polymers by the copolymerization of styrene.70 The borane groups in the functionalized syndiotactic polystyrenes were transformed into free-radical initiators for the in situ free-radical graft polymerization to prepare s-PS-g-PMMA graft copolymers. 

For example, a PE-fe-poly(ethylene-co-propylene) diblock composed of crystalline PE and amorphous ethylene/propylene copolymer segments was synthesized from ethylene and ethylene/propylene. The addition of MAO and Ti-FI catalyst 40 (Fig. 25) to an ethylene-saturated toluene at 25 °C resulted in the rapid formation of a living PE (Mn 115,000, MJMn 1.10). The addition of ethylene/propylene (1 3 volume ratio) to this living PE formed a PE-/>poly(ethylcnc-co-propylcnc) block copolymer (Mn 211,000, MJMn 1.16, propylene content 6.4 mol%) [30], As expected, the polymer exhibits a high Tm of 123 °C, indicating that this block copolymer shows good elastic properties at much higher temperatures than the conventional random copolymers of similar densities. 

The production of olefin block copolymers has been an aspiration of academic researchers and polymer manufacturers alike. Tremendous progress toward this end has been achieved in recent years with the discovery of several designer catalysts capable of living olefin polymerization. However, the stoichiometric nature of the living process, coupled with related process limitations of low polymerization temperatures and slow batch processes, have precluded these approaches from widespread application. 

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