Kinetic phenol-formaldehyde intermediates

Relatively little basic information has been published regarding the kinetics of phenol-formaldehyde intermediates, especially of phenols, methylol phenols, benzyl alcohol and benzylic ethers with isocyanates. Due to the fact that a typical resole contains both phenolic and benzylic hydroxyl groups, it was of interest to determine their reactivity toward isocyanates in the presence of various catalysts, as well as the effect of substitution on their reactivity. This investigation describes the kinetics of model phenols and model benzyl alcohols with phenyl isocyanate catalyzed with either a tertiary amine (dimethylcyclo-hexylamine, DMCHA) or an organotin catalyst, dibutyltin dilaurate (DBTDL) in either dioxane or dimethylformamide solution. 

Although the condensation of phenol with formaldehyde has been known for more than 100 years, it is only recently that the reaction could be studied in detail. Recent developments in analytical instrumentation like GC, GPC, HPLC, IR spectroscopy and NMR spectroscopy have made it possible for the intermediates involved in such reactions to be characterized and determined (1.-6). In addition, high speed computers can now be used to simulate the complicated multi-component, multi-path kinetic schemes involved in phenol-formaldehyde reactions (6-27) and optimization routines can be used in conjunction with computer-based models for phenol-formaldehyde reactions to estimate, from experimental data, reaction rates for the various processes involved. The combined use of precise analytical data and of computer-based techniques to analyze such data has been very fruitful. 

The complex batch reaction between formaldehyde. A, and sodium p-phenol sulphonate, B, proceeds in accordance with the following complex reaction scheme. All the reactions follow second-order kinetics. Components C, D and F are intermediates, and E is the final product. 

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