Interface properties, high-temperature

Ceramic—metal interfaces are generally formed at high temperatures. Diffusion and chemical reaction kinetics are faster at elevated temperatures. Knowledge of the chemical reaction products and, if possible, their properties are needed. It is therefore imperative to understand the thermodynamics and kinetics of reactions such that processing can be controlled and optimum properties obtained. 

It is important to realize that corrosion rates may be controlled by any of several thermodynamic or kinetic properties of the alloy-scale-environment system and not just by surface or interface reactions. The three stages of high temperature oxidation of a metal, shown schematically in Fig. 1, serve as an example (7). The first or transient stage includes initial gas adsorption, two-dimensional oxide nucleation, initial three-dimensional oxide formation and finally, formation of the dominant oxide that will control the oxidation rate in Stage II. Various portions of Stage I have been widely studied using surface analytical techniques, but its duration can be very short and it is usually assumed (not always correctly) that Stage I has little impact on ultimate corrosion properties of the material. 

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