Glass fiber manufacturing processes

The hand lay-up or spray-up process, used universally for the production of laminar composites incorporating glass fiber reinforcement, is most efficient for the manufacture of large parts, such as boats, bathtubs, tanks, architectural shapes, and recreational accessories. Resins intended for spray-up processes are usually modified with thixotropic additives, such as fumed siHca (1%), to reduce the risk of drainage when appHed over large vertical mold surfaces. Molds are also made from ERP for short-mn products usually surfaced with a tooling gel coat to provide consistent surface quaHty and appearance. 

Some of the common types of plastics that ate used ate thermoplastics, such as poly(phenylene sulfide) (PPS) (see Polymers containing sulfur), nylons, Hquid crystal polymer (LCP), the polyesters (qv) such as polyesters that ate 30% glass-fiber reinforced, and poly(ethylene terephthalate) (PET), and polyetherimide (PEI) and thermosets such as diaHyl phthalate and phenoHc resins (qv). Because of the wide variety of manufacturing processes and usage requirements, these materials ate available in several variations which have a range of physical properties. 

There are four principal processes that may be used to manufacture the glass body that is drawn into today s optical fiber. "Outside" processes—outside vapor-phase oxidation and vertical axial deposition— produce layered deposits, of doped silica by varying the concentration of SiCl4 and dopants passing through a torch. The resulting "soot" of doped silica is deposited and partially sintered to form a porous silica boule. Next, the boule is sintered to a pore-free glass rod of exquisite purity and transparency. 

In current manufacturing plants for glass fiber, the glass rods formed by all the above processes are carried to another facility where they are... 

Fiber glass-reinforced plastic tanks, 24 299 Fiber grating, 11 150-151 Fiber length (FL), 18 148 Fiber manufacture, sodium bisulfite in, 23 673 Fiber-matrix bonding, 26 771-772 Fiber modification, chemical, 16 14 Fibernodes, 11 595 Fiber-optic probes, 16 524 Fiber optics, 11 128-162, 15 469 attenuation in, 11 132-133 dispersion in, 11 134-135 fiber drawing in, 11 141-145 fiber strength in, 11 141-145 history of, 11 128-131 inside processes for, 11 136-140 near-infrared, 23 141 optical amplifiers with, 11 145-146 optical fiber fabrication for,... 

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