Gel processing technology

Sol—Gel Sintered Aluminum Oxide. A new and much more versatile sintered alumina abrasive is now produced from aluminum monohydrate, with or without small additions of modifiers such as magnesia, by the sol—gel process (see Sol-gel technology). The first modified sol—gel abrasive on the market, Cubitron, was patented (27) and produced by the 3M Corporation for products such as coated belts and disks. The success of this material promoted intensive research into sol—gel abrasives. 

Sol—Gel Technology. The sol—gel process involves conversion of a metal alkoxide or mixture of metal alkoxides, dissolved in an organic solvent (generally the patent alcohol) into a hydroxooxyalkoxide sol, followed by gelation and sintering to give the desired ceramic material. 

The need to identify replacements for chromate-based technologies has also resulted in the development of alternatives to resin-based corrosion-inhibiting primers. These are primarily inorganic barrier coating techniques, such as sol-gel processes, which may or may not include corrosion inhibitors. These are discussed in a later section. 

An inorganic membrane can be prepared by various methods such as sol-gel, phase separation and leaching.2,3 The sol-gel process is considered the most practical method among those used to prepare inorganic membrane. Sol-gel processing is a simple technology in principle but requires considerable effort to become of practical use. The advantage of this... 

Several standard DNA isolation kits are commercially available, including the QIAamp DNA Stool Mini Kit and the DNeasy Plant Mini Kit made by Qiagen. Both of these products are based on silica gel membrane technology and allow for the extraction of total DNA from processed foods and raw foodstuffs, respectively. In... 

Chiral cyanohydrins in fact are high-value building blocks and useful precursors for hydroxyamino acids and amino alcohols. The new sol-gel immobilization technology licensed from Johnson Matthey and named CTIS CACHy (CTIS Chiral Technologies Interface System)32 dramatically improves process economics for large-scale pharmaceutical manufacturing as it increases the turnover number of the catalyst... 

The key effect of oxide supports on the catalytic activities of metal particles is exerted through the interface between oxides and metal particles. The key objective of this study is to develop synthesis methodologies for tailoring this interface. Here, an SSG approach was introduced to modify the surface of mesoporous silica materials with ultrathin films of titanium oxide so that the uniform deposition of gold precursors on ordered mesoporous silica materials by DP could be achieved without the constraint of the low lEP of silica. The surface sol-gel process was originally developed by Kunitake and coworkers.This novel technology enables molecular-scale control of film thickness over a large 2-D substrate area and can be viewed as a solution-based... 

There are also many inorganic polymers such as rocks and ceramics. We also attempt to duplicate these materials in such products as concrete. High-technology inorganic polymers using organometaUic precursors and sol-gel processes are also used to prepare catalysts, coatings, sensors, and linear polymers such as silicones. 

Modern Manufacturing Techniques. Manufacturing techniques for making bulk vitreous silica are for the most part improved variations of the historical processes. The main exception is the sol—gel process (see Sol-gel technology). All processes involve the fusion or viscous sintering of silica particles. The particles can be in the form of a loose powder or a porous preform. The powders can be made from natural quartz or from the decomposition of chemical precursors, such as silicon tetrachloride, and tetraethylorthosilicate (1 EOS). In some approaches, such as flame hydrolysis, the powder is produced and fused in a single step. The improvements made to these techniques deal mainly with the procedures used to prepare the powders, that is, to control purity and particle size, and the specific conditions under which the powders are consolidated. 

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