Fischer-Tropsch weight distributions

The Fischer-Tropsch process can be considered as a one-carbon polymerization reaction of a monomer derived from CO. The polymerization affords a distribution of polymer molecular weights that foUows the Anderson-Shulz-Flory model. The distribution is described by a linear relationship between the logarithm of product yield vs carbon number. The objective of much of the development work on the FT synthesis has been to circumvent the theoretical distribution so as to increase the yields of gasoline range hydrocarbons. 

Available reaction-transport models describe the second regime (reactant transport), which only requires material balances for CO and H2. Recently, we reported preliminary results on a transport-reaction model of hydrocarbon synthesis selectivity that describes intraparticle (diffusion) and interparticle (convection) transport processes (4, 5). The model clearly demonstrates how diffusive and convective restrictions dramatically affect the rate of primary and secondary reactions during Fischer-Tropsch synthesis. Here, we use an extended version of this model to illustrate its use in the design of catalyst pellets for the synthesis of various desired products and for the tailoring of product functionality and molecular weight distribution. 

Any mechanistic proposal must comply with the following observations. (1) The Fischer-Tropsch hydrocarbon synthesis follows the formalism of polymerization kinetics with a Schulz-Flory distribution of the molecular weights. (2) a-Olefins and alcohols occur as the primary products. (3) The aliphatic final products are formed consecutively by hydrogenation of the olefins according to " C-labeling experiments [4 f, 30 b]. (4) Chain termination processes do not deactivate the catalyst centers because the chain-growth velocity stays constant for weeks. 

Figure 2. Molecular-weight distribution of hydrocarbon fractions as generated on Fischer-Tropsch catalysts from either H2/CO or H2/CH2N2. Alkanes and olefins are plotted together according to their chain lengths as indicated. The share of C2-hydrocarbons is plotted as black columns. The results shown here originate from R. Pettit and coworkers [19 a] pressures up to 6.8 MPa (68 bar).

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