Ethanol production cellulosic materials fermentation

Processes for the bioproduction of ethanol from cellulosic materials have been studied extensively. Some of the process steps are specialized and beyond the scope of this chapter. However, there are many recent review articles dealing with some specific subjects. Basically, the processes consist of a number of steps. They are availability and collection of raw feedstock [20], size reduction, pretreatment, fractionation of biomass components, enzyme production [21, 22], saccharification, enzyme recycle [23, 24], pentose fermentation, improvement of pentose-fermenting biocatalyst, overcoming of product inhibition, overcoming inhibition by substrate-derived inhibitors, ethanol recovery [25], steam generation and recycling [26], waste treatment, and by-product utilization. 

SSF is a process in which the production of ethanol from cellulosic materials is achieved by utilizing cellulose, cellulase, ethanol-producing microbes and nutrients in the same reactor. This process is desirable because the continuous removal of sugars by fermentative organisms alleviates end-product inhibition of enzyme hydrolysis of cellulose. The process is also simplified because only one reactor is used. The SSF process for ethanol production from cellulosic materials was reported by Blotkamp et al. [65] and was later tested on a pilot scale (for detail, see [66]). 

Two broad areas of application for xylanolytic enzymes have been identified (1). The first involves the use of xylanases with other hydrolytic enzymes in the bioconversion of wastes such as those from the forest and agricultural industries, and in the clarification and liquification of juices, vegetables and fruits. For these purposes, the enzyme preparations need only to be filtered and concentrated as essentially no further purification is required. Several specific examples of applications involving crude xylanase preparations include bioconversion of cellulosic materials for subsequent fermentation (2) hydrolysis of pulp waste liquors and wood extractives to monomeric sugars for subsequent production of single cell protein (3-5). Xylose produced by the action of xylanases can be used for subsequent production of higher value compounds such as ethanol (6), xylulose (7) and xyIonic acid (8-9). 

In some cases, the substrate must be chemically or biochemically hydrolyzed to low-molecular-weight fermentable compounds prior to fermentation. Two steps are then needed to carry out the overall transformation, namely hydrolysis and fermentation. Sometimes, raw substrate hydrolysis is conveniently performed via an enzymatic route, as in the case of ethanol production from cellulose or starch, This two-step transformation can be coupled into a single step in which raw materials are continuously converted to valuable product. 

The cellulose-to-ethanol process has five basic steps as shown in Figure I. They are feedstock handling and pretreatment, enzyme production, yeast production, simultaneous saccharification/fermentation (SSF) and ethanol recovery. Cellulose is the most abundant organic material on the earth. It is annually renewable, and not directly useful as a foodstuff. It is a polymer of glucose linked /8-1,4 as compared with the a-1,4 linked polymer starch which by contrast is easily digestible by man. There are three basic classes of potential cellulose feedstocks. These are agricultural by-products, industrial and municipal wastes, and special crops. The availability of these materials in the U.S. is shown in Table I. For economic reasons, we are concentrating our efforts on those materials that are collected for some other reason. 

In direct microbial conversion of lignocellulosic biomass into ethanol that could simplify the ethanol production process from these materials and reduce ethanol production costs, Clostridium thermocellum, a thermoanaerobe was used for enzyme production, hydrolysis and glucose fermentation (755). Cofermentation with C thermosaccharolyticum simultaneously converted the hemicellulosic sugars to ethanol. However, the formations of by-products such as acetic acid and low ethanol tolerance are some drawbacks of the process. Neurospora crassa produces extracellular cellulase and xylanase and has the ability to ferment cellulose to ethanol 139). 

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