Coppers design

Fig. 15.2 Asymmetric copper design. The end wall shown is manufactured in uniform size but the design capacity of the copper may be varied by different lengths of side wall.

Fluorine cannot be prepared directly by chemical methods. It is prepared in the laboratory and on an industrial scale by electrolysis. Two methods are employed (a) using fused potassium hydrogen-fluoride, KHFj, ill a cell heated electrically to 520-570 K or (b) using fused electrolyte, of composition KF HF = 1 2, in a cell at 340-370 K which can be electrically or steam heated. Moissan, who first isolated fluorine in 1886, used a method very similar to (b) and it is this process which is commonly used in the laboratory and on an industrial scale today. There have been many cell designs but the cell is usually made from steel, or a copper-nickel alloy ( Monel metal). Steel or copper cathodes and specially made amorphous carbon anodes (to minimise attack by fluorine) are used. Hydrogen is formed at the cathode and fluorine at the anode, and the hydrogen fluoride content of the fused electrolyte is maintained by passing in... 

Copper-wheel engraving is used for decoration and in artware production. Abrasive compounds are appHed in water suspension to the spinning copper wheel held in a chuck. The glass is brought into contact with the wheel to produce the design (see Abrasives). 

The success of the process results from the fact that nowhere inside the furnace is heat extracted from the copper-saturated blast furnace buUion through a soUd surface. The problem of accretion formation (metal buUd-up), which has plagued many other attempts to estabUsh a copper dtossing operation of this type, does not arise. In the cooling launder, lead-rich matte and slag accumulate on the water-cooled plates, but these ate designed so that when they ate lifted from the buUion stream, the dross cracks off and is swept into the furnace via the cooled lead pot. 

Fig. 16. Insulator wall designs (a) peg wall (b) conducting bar wall and (c) segmented bar wall. The gas-side materials are tungsten and tungsten—copper composite, the base material, copper, and the insulators, boron nitride. Slagging grooves are shown.

Skiving is a variant in which the base metal surface oxides are mechanically removed foUowed immediately by pressure rolling of a precious metal or alloy strip. This is commonly used for inlays for electrical contacts and for jewelry fabrication. The common inlay materials include gold, silver, copper, brass, and solder. No heat is needed, and the coating is appHed only to designated areas so there is Htde waste (3,50). 

Eabrication techniques must take into account the metallurgical properties of the metals to be joined and the possibiUty of undesirable diffusion at the interface during hot forming, heat treating, and welding. Compatible alloys, ie, those that do not form intermetaUic compounds upon alloying, eg, nickel and nickel alloys (qv), copper and copper alloys (qv), and stainless steel alloys clad to steel, may be treated by the traditional techniques developed for clads produced by other processes. On the other hand, incompatible combinations, eg, titanium, zirconium, or aluminum to steel, require special techniques designed to limit the production at the interface of undesirable intermetaUics which would jeopardize bond ductihty. 

At 0.020-mm grain size except in the case of Alloy 638, which is the standard annealed condition. Designation of Copper Development Association. 

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