Coordinative chain transfer polymerization ethylene

Hustad, P.D., Kuhlman, ILL., Arriola, D.J. et al. (2007) Continuous production of ethylene-based diblock copolymers using coordinative chain transfer polymerization. Macromolecules, 40,7061-7064. 

The coordination polymerization of ethylene and a-olefins with Ziegler-Natta catalysts involves, in general, many elementary reactions, such as initiation (formation of active centers), chain propagation, chain transfers and chain terminations. The length of growing polyolefin chains is limited by the chain-terminating processes, as schematically represented (for ethylene) by 21,49 51)... 

Molecular hydrogen has been known for a long time as an effective chain-transfer agent in the coordination polymerization of ethylene and a-oiefms with Ziegler-Natta catalysts 99-101,50). The mechanism for the reaction of a growing polymer chain with H2 has not been established, The living coordination polymerization system is well suited for an elucidation of the mechanism, since the reaction with H2 can be studied independently of any interference from other chain-terminating processes. 

Figure 4. Examples of low-temperature limit of rate constant of solid-state chamical reactions obtained in different laboratories of the USSR, United States, Canada, and Japan (1) formaldehyde polymerization chain growth (USSR, 1973 [56]) (2) reduction of coordination Fe-CO bond in heme group of mioglobin broken by laser pulse (United States, 1975 [65]) (3) H-atom transfer between neighboring radical pairs in y-irradiated dimethylglyoxime crystal (Japan, 1977, [72], (4, 5) H-atom abstraction by methyl radicals from neighboring molecules of glassy methanol matrix (4) and ethanol matrix (5) (Canada, United States, 1977 [11, 78]) (6) H-atom transfer under sterically hampered isomerization of aryl radicals (United States, 1978 [73]) (7) C-C bond formation in cyclopentadienyl biradicals (United States, 1979 [111]) (8) chain hydrobromination of ethylene (USSR, 1978 [119]) (9) chain chlorination of ethylene (USSR, 1986 [122]) (10) organic radical chlorination by molecular chlorine (USSR, 1980 [124,125]) (11) photochemical transfer of H atoms in doped monocrystals of fluorene (B. Prass, Y. P. Colpa, and D. Stehlik, J. Chem. Phys., in press.).

Much effort has been devoted during the last 30 years toward understanding the mechanisms operative in the coordination catalysis of ethylene and a-olefin polymerization using Ziegler-Natta systems (metal halide and aluminum alkyl, sometimes with Lewis base modifiers). Aspects of the complex heterogeneous reactions have been elucidated (jL- ) but the intimate mechanistic detail - for example the role of inhibitors and promoters, kinetics and thermodynamics of chain growth, modes of chain transfer and termination - comes primarily from studies of homogeneous catalysts ... 

Propylene monomer, like ethylene, is obtained from petroleum sources. Free-radical polymerizations of propylene and other a-olefins are completely controlled by chain transferring. It is therefore polymerized by anionic coordination polymerization. At present, mainly isotactic polypropylene is being used in large commercial quantities. There is some utilization of atactic polypropylene as well. Syndiotactic polypropylene, on the other hand, still remains mainly a laboratory curiosity. 

---