Clay polymer nanocomposites coatings

Conductive polymer nanocomposites may also be used in different electrical applications such as the electrodes of batteries or display devices. Linseed oil-based poly(urethane amide)/nanostuctured poly(l-naphthylamine) nanocomposites can be used as antistatic and anticorrosive protective coating materials. Castor oil modified polyurethane/ nanohydroxyapatite nanocomposites have the potential for use in biomedical implants and tissue engineering. Mesua ferrea and sunflower seed oil-based HBPU/silver nanocomposites have been found suitable for use as antibacterial catheters, although more thorough work remains to be done in this field. ° Sunflower oil modified HBPU/silver nanocomposites also have considerable potential as heterogeneous catalysts for the reduction of nitro-compounds to amino compounds. Castor oil-based polyurethane/ epoxy/clay nanocomposites can be used as lubricants to reduce friction and wear. HBPU of castor oil and MWCNT nanocomposites possesses good shape memory properties and therefore could be used in smart materials. ... 

Barrier films of exfoliated clay-polymer composites have been a subject of considerable investigation with some commercial utility (e.g., barrier layer for termis balls).The thin exfoliated clay platelets dispersed in a polymer matrix present a tortuous diffusion path for gas molecules similar to that observed in Figure 12 for biaxially oriented polymer blends. The advantages of exfoliated clay modification for barrier properties are the retention of transparency and low cost. A novel approach utilizing nanocomposites involves dispersion of the exfoliated clay in a water emulsion or suspension and coating a desired substrate. This approach has been commercialized by IntMat for tennis balls, tires, and food packaging applications. For exceptional barrier properties, and where transparency is not required, metalized polymer films or aluminum foil polymer film laminates are usually employed. 

Polymer-clay nanocomposites (PCN) are a class of hybrid materials composed of organic polymer matrices and organophilic clay fillers, introduced in late 1980s by the researchers of Toyota (Kawasumi, 2004). They observed an increase in mechanical and thermal properties of nylons with the addition of a small amount of nano-sized clays. This new and emerging class of pol miers has found several applications in the food and non-food sectors, such as in constmction, automobiles, aerospace, military, electronics, food packaging and coatings, because of its superior mechanical strength, heat and flame resistance and improved barrier properties (Ray et al., 2006). 

Clay nanocomposites are also being developed as barrier coatings for film and for containers. The nanocomposite is deposited on the film from a solution of PVOH/ EVOH copolymer in a mix of water and isopropyl alcohol which has been used in a supersonic dispersion system to nano-disperse 7 nm diameter silica and titanium dioxide particles. The ratio of polymer to silica depends on the barrier properties required. Typical microgravure equipment can be used to coat the solution onto a plastic substrate. The result reportedly is a transparent barrier coating which is superior to silica- and alumina-coated films, and is comparable to aluminum-coated materials. Oxygen permeability at a coating thickness of 2 pm is less than 1 cc/m d atm, and moisture permeation less than f g/m d. Costs are reported to be competitive with ceramic coatings [4]. 

J.-M. Yeh, C.-P. Chin, and S. Chang, Enhanced corrosion protection coatings prepared from soluble electronically conductive pol3fpyrrole-clay nanocomposite materials, J. Appl. Polym. Sci., 88, 3264-3272 (2003). 

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