Ziegler-Natta chain-growth polymerizations

Despite passage of more than 57 years since the basic discoveries, the mechanism of Ziegler-Natta polymerization is still not fully understood. As in all chain-growth polymerizations (12), the basic steps are initiation, propagation and termination (chain transfer). 

Chain-growth polymerization exhibits a preference for head-to-tail addition. Branching affects the physical properties of the polymer because linear unbranched chains can pack together more closely than branched chains can. The substituents are on the same side of the carbon chain in an isotactic polymer, alternate on both sides of the chain in a syndiotactic polymer, and are randomly oriented in an atactic polymer. The structure of a polymer can be controlled with Ziegler-Natta catalysts. Natural rubber is a polymer of 2-methyl-l,3-butadiene. Synthetic rubbers have been made by polymerizing dienes other than isoprene. Heating mbber with sulfur to cross-link the chains is called vulcanization. 

Ziegler-Natta chain-growth polymerization involves the formation of an alkyl-transition metal compound and then the repeated insertion of alkene monomers into the transition metal-to-carbon bond to yield a saturated polymer chain. 

Ziegler-Natta chain-growth polymerization of ethylene and substituted ethylenes (Section 16.5B)... 

Classification of Polymers Free-Radical Chain-Growth Polymerization Cationic Chain-Growth Polymerization Anionic Chain-Growth Polymerization Stereoregular Polymers Ziegler-Natta Polymerization A WORD ABOUT... Polyacetylene and Conducting Polymers Diene Polymers Natural and Synthetic Rubber Copolymers... 

Other types of chain-growth polymerizations include (a) insertion polymerizations, such as the Ziegler-Natta process used in the preparation of polyethylene and metathesis polymerizations (27,28), and (b) group transfer polymerizations, a process in which an initiator molecule transfers its active group to a monomer molecule under the action of a catalyst. 

Titanium-Mediated (Ziegler-Natta) Chain-Growth Polymerization of Ethylene and Substituted Ethylenes (Section 29.6B)... 

Assume as a model for a Ziegler-Natta system the diffusion of monomer to a site of catalytic activity—presumably one of a number of sites on a solid particle—where it is inserted into a growing polymer chain. For the bulk polymerization of a monomer such as 4-methylpentene-l where polymer is insoluble in monomer, the solid catalyst particle becomes the center of an expanding sphere of precipitated polymer chain (s) growing from the inside. On this molecular level, the rate of chain growth will be directly proportional to the monomer activity at the individual sites. At equilibrium the monomer activity at each site encapsulated in precipitated polymer will equal that of the surrounding bulk monomer, [Mo]. Under nonequilibrium conditions, where the rate of diffusion of monomer from the bulk monomer thru the precipitated polymer to the polymerization site becomes comparable to the rate of polymerization at that site, the localized activity will be lower, and the rate of polymerization will be correspondingly lower. 

Many examples of such eliminations have now been seen for the f-block and for d metals. This type of /3-aIkyl elimination is recognized as an important chain transfer step in Ziegler-Natta and metallocene polymerization catalysis. When it occurs the polymer chain terminates in a C=C bond (equation 2) and in certain cases the aUcene chain end can undergo reinsertion and get back into the polymer growth... 

Additionally, if the initiation reaction is more rapid an the chain propagation, a very narrow molecular weight distribution, MJM = 1 (Poisson distribution), is obtained. Typically living character is shown by the anionic polymerization of butadiene and isoprene with the lithium alkyls [77, 78], but it has been found also in butadiene polymerization with allylneodymium compounds [49] and Ziegler-Natta catalysts containing titanium iodide [77]. On the other hand, the chain growth can be terminated by a chain transfer reaction with the monomer via /0-hydride elimination, as has already been mentioned above for the allylcobalt complex-catalyzed 1,2-polymerization of butadiene. 

Much effort has been devoted during the last 30 years toward understanding the mechanisms operative in the coordination catalysis of ethylene and a-olefin polymerization using Ziegler-Natta systems (metal halide and aluminum alkyl, sometimes with Lewis base modifiers). Aspects of the complex heterogeneous reactions have been elucidated (jL- ) but the intimate mechanistic detail - for example the role of inhibitors and promoters, kinetics and thermodynamics of chain growth, modes of chain transfer and termination - comes primarily from studies of homogeneous catalysts ... 

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