Ceramic composite membranes, mixed conduction

The complex phase diagrams and rich crystal chemistry of the transition metal-containing oxide systems, and great diversity in the defect chemistry and transport properties of mixed-conducting materials known in these systems, make it impossible to systematize all promising compositions in a brief survey. The primary attention here is therefore centered on the comparison of major families of the oxide mixed conductors used for dense ceramic membranes and porous electrodes of SOFCs and other high-temperature electrochemical devices. 

A series of perovskite compositions were synthesized using oxides and carbonates of the cations by conventional ceramic process. The synthesized powders were characterized using powder x-ray diffraction technique to ensure phase purity. Conductivity measurements were made in H2-H2O atmosphere to determine proton conductity. As the perovskite compositions are inherently mixed conducting, the transference numbers for proton and electron conduction were also determined by varying the partial pressures of hydrogen and steam across the membrane. 

Composite membranes also employ dense cermets fabricated by sintering together mixed powders of metal and ceramic [10-12], Examples include powders of Pd and its alloys sintered with powders of perovskites [11,12], niobium sintered together with AI2O3 [12], and nickel sintered with proton-conducting perovskites. Layers of dense cermets, 25-100 xm thick, are supported by porous ceramic tubes. Cermets employing chemically reactive metals, Nb, Ta, U, V, Zr, and their alloys, are typically coated with Pd and alloys thereof [11,12],... 

In order to realize the optimum fuel cell performance, perfluorinated polymer-based composite membranes modified with ceramic/inorganic tillers, namely, Si02, Ti02, Zr02, clay, and activated carbon, are extensively used to promote proton conduction in the membranes at elevated temperatures or under low relative humidity (RH).3 37,45-51 Most of the composite materials are synthesized via physical mixing and doping of nanometer metal ions. 

OCM catalytic properties of R-based mixed oxide ceramic membranes appeared to be determined by the synthesis method, oxygen permeation from one side to the other, surface composition, and the electronic conduction mechanism. 

Abstract Dense ceramic membrane reactors are made from composite oxides, usually having perovskite or fluorite structure with appreciable mixed ionic (oxygen ion and/or proton) and electronic conductivity. They combine the oxygen or hydrogen separation process with the catalytic reactions into a single step at elevated temperatures (>700°C), leading to significantly improved yields, simplified production processes and reduced capital costs. This chapter mainly describes the principles of various types of dense ceramic membrane reactors, and the fabrication of the membranes and membrane reactors. 

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