Butanal. synthesis from propene

The synthesis of aldehydes from alkenes known as hydroformylation using CO and hydrogen and a homogeneous catalyst is a very important industrial process [204]. Today, over seven million tons of oxoproducts are formed each year using this procedure, with the majority of butanal and butanol from propene. To further increase the efficiency of this process it can be combined with other transformations in a domino fashion. Eilbracht and coworkers [205] used a Mukaiyama aldol reaction as a second step, as shown for the substrate 6/2-63 which, after 3 days led to 6/2-65 in 91% yield via the primarily formed adduct 6/2-64 (Scheme 6/2.13). However, employing a reaction time of 20 h gave 6/2-64 as the main product. 

The reaction of alkenes (and alkynes) with synthesis gas (CO + H2) to produce aldehydes, catalyzed by a number of transition metal complexes, is most often referred to as a hydroformylation reaction or the oxo process. The discovery was made using a cobalt catalyst, and although rhodium-based catalysts have received increased attention because of their increased selectivity under mild reaction conditions, cobalt is still the most used catalyst on an industrial basis. The most industrially important hydrocarbonylation reaction is the synthesis of n-butanal from propene (equation 3). Some of the butanal is hydrogenated to butanol, but most is converted to 2-ethylhexanol via aldol and hydrogenation sequences. 

The catalysis of alkene hydroformylation, discovered by Roelen in 1938 is, with 4 million tons per year, one of the most important industrial processes l8 3 l8.4 (especially the synthesis of n-butanal from propene)... 

Rhodium compounds and complexes are also commercially important catalysts. The hydroformylation of propene to butanal (a precursor of hfr(2-ethyUiexyl) phthalate, the PVC plasticizer) is catalyzed by hydridocarbonylrhodium(I) complexes. Iodo(carbonyl)rhodium(I) species catalyze the production of acetic acid from methanol. In the flne chemical industry, rhodium complexes with chiral ligands catalyze the production of L-DOPA, used in the treatment of Parkinson s disease. Rhodium(II) carboxylates are increasingly important as catalysts in the synthesis of cyclopropyl compounds from diazo compounds. Many of the products are used as synthetic, pyrethroid insecticides. Hexacyanorhodate(III) salts are used to dope silver halides in photographic emulsions to reduce grain size and improve gradation. 

---