Butadiene synthesis from tetrahydrofuran

In the synthesis of adipic acid one can start with benzene, phenol, tetrahydrofuran, butadiene, or cyclohexane. Benzene is converted to phenol (e.g., by the cumene process), this is hydrogenated to cyclohexanol, and the cyclohexanone gained by oxidation is then oxidized to adipic acid, HOOC—(CH2)4—COOH, with nitric acid. Cyclohexane can also be oxidized with air to cyclohexanol, from which adipic acid is obtained by direct nitric acid oxidation. Adipic acid can also be produced by saponification of adipodinitrile (adiponitrile), which in turn comes from tetrahydrofuran or butadiene (see below). 

An interesting application of the asymmetric alkoxyselenenylation of alkenes to natural product synthesis was reported recently by Wirth, who described a short procedure to obtain some furofuran lignans 147]. The total synthesis of (+)-Samin 53 [47 a] is shown in Scheme 7. The protected allylic alcohol 50 was treated with the selenyl triflate derived from diselenide 29 in the presence of 2,3-butadien-l-ol, and afforded the addition product 51 in 55% yield and with a diastereomeric ratio of 15 1. The favored 5-exo-trig radical cyclization of the major isomer afforded the tetrahydrofuran derivative 52 from which the final product was obtained through few classical steps. 

Ethanol is the key reactant in Eq. (1), and also in Eq. (2) because it is readily converted to acetaldehyde. The process based on Eq. 1 was developed in Russia and the process based on Eq. 2 was developed in the United States. The yield of butadiene for the Russian process is about 30-35%. It is about 70% if mixtures of ethanol and acetaldehyde are employed as in the U.S. process. Equation (3) represents a process that involves 2,3-butylene glycol, a product from the microbial conversion of biomass. The process is carried out in two sequential steps via the glycol diacetate in overall yields to butadiene of about 80%. The process of Eq. (4) starts with a biomass derivative, the cyclic ether tetrahydrofuran, and can be carried out at high yields. When this process was first operated on a large scale in Germany, acetylene and formaldehyde were the raw materials for the synthesis of intermediate tetrahydrofuran. It is manufactured today from biomass feedstocks by thermochemical conversion, as will be discussed later. 

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