Water Activity Control Using Sensors

When it is important to control the water activity in a reactor, a water activity sensor is quite useful. The sensor should ideally measure the water activity in the liquid reaction medium. However, the sensors available are designed for gas phase measurements, and, provided there is effective enough equilibration between the liquid and gaseous phases, they can be used to control the water activity in the reactor. If the measured water activity is above the set point, drying is initiated, for example, by passing dry air through the reactor. On the other hand, if the water activity is too low, water can be added, either as liquid water or as humid air. Automatically controlled systems of this kind have been successfully used to monitor and control enzymatic reactions in organic media [13, 14]. 

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In a modern dew-point instrument, a sample is equilibrated within the headspace of a sealed chamber containing a mirror, an optical sensor, an internal fan, and an infrared thermometer (Figure A2.2.2). At equilibrium, the relative humidity of the air in the chamber is the same as the water activity of the sample. A thermoelectric (Peltier) cooler precisely controls the mirror temperature. An optical reflectance sensor detects the exact point at which condensation first appears a beam of infrared light is directed onto the mirror and reflected back to a photodetector, which detects the change in reflectance when condensation occurs on the mirror. A thermocouple attached to the mirror accurately measures the dew-point temperature. The internal fan is for air circulation to reduce vapor equilibrium time and to control the boundary layer conductance of the mirror surface (Campbell and Lewis, 1998). Additionally, an infrared thermometer measures the sample surface temperature. Both the dew-point and sample temperatures are then used to determine the water activity. The range of a commercially available dew-point meter is 0.030 to 1.000 aw, with a resolution of 0.001 aw and accuracy of 0.003 aw. Measurement time is typically less than 5 min. The performance of the instrument should be routinely verified as described in the Support Protocol. 

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