Uniaxial failure envelope

The uniaxial failure envelope developed by Smith (95) is one of the most useful devices for the simple failure characterization of many viscoelastic materials. This envelope normally consists of a log-log plot of temperature-reduced failure stress vs. the strain at break. Figure 22 is a schematic of the Smith failure envelope. Such curves may be generated by plotting the rupture stress and strain values from tests conducted over a range of temperatures and strain rates. The rupture locus moves counterclockwise around the envelope as the temperature is lowered or the strain rate is increased. Constant strain, constant strain rate, and constant load tests on amorphous unfilled polymers (96) have shown the general path independence of the failure envelope. Studies by Smith (97) and Fishman (29) have shown a path dependence of the rupture envelope, however, for solid propellants. 

A combination of an energy criterion and the failure envelope has been proposed by Darwell, Parker, and Leeming (22) for various doublebase propellants. Total work to failure was taken from the area beneath the stress-strain curve, but the biaxial failure envelope deviated from uniaxial behavior depending on the particular propellant formulation. Jones and Knauss (46) have similarly shown the dependence of failure properties on the stress state of composite rubber-based propellants. 

Sharma (90) has examined the fracture behavior of aluminum-filled elastomers using the biaxial hollow cylinder test mentioned earlier (Figure 26). Biaxial tension and tension-compression tests showed considerable stress-induced anisotropy, and comparison of fracture data with various failure theories showed no generally applicable criterion at the strain rates and stress ratios studied. Sharma and Lim (91) conducted fracture studies of an unfilled binder material for five uniaxial and biaxial stress fields at four values of stress rate. Fracture behavior was characterized by a failure envelope obtained by plotting the octahedral shear stress against octahedral shear strain at fracture. This material exhibited neo-Hookean behavior in uniaxial tension, but it is highly unlikely that such behavior would carry over into filled systems. 

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