Temperature metal oxide catalysts

In the vapor phase, acetone vapor is passed over a catalyst bed of magnesium aluminate (206), 2iac oxide—bismuth oxide (207), calcium oxide (208), lithium or 2iac-doped mixed magnesia—alumina (209), calcium on alumina (210), or basic mixed-metal oxide catalysts (211—214). Temperatures ranging... 

MAA and MMA may also be prepared via the ammoxidation of isobutylene to give meth acrylonitrile as the key intermediate. A mixture of isobutjiene, ammonia, and air are passed over a complex mixed metal oxide catalyst at elevated temperatures to give a 70—80% yield of methacrylonitrile. Suitable catalysts often include mixtures of molybdenum, bismuth, iron, and antimony, in addition to a noble metal (131—133). The meth acrylonitrile formed may then be hydrolyzed to methacrjiamide by treatment with one equivalent of sulfuric acid. The methacrjiamide can be esterified to MMA or hydrolyzed to MAA under conditions similar to those employed in the ACH process. The relatively modest yields obtainable in the ammoxidation reaction and the generation of a considerable acid waste stream combine to make this process economically less desirable than the ACH or C-4 oxidation to methacrolein processes. 

Isopropyl alcohol can be oxidized by reaction of an a,P-unsaturated aldehyde or ketone at high temperature over metal oxide catalysts (28). In one Shell process for the manufacture of aHyl alcohol, a vapor mixture of isopropyl alcohol and acrolein, which contains two to three moles of alcohol per mole of aldehyde, is passed over a bed of uncalcined magnesium oxide [1309-48-4] and zinc oxide [1314-13-2] at 400°C. The process yields about 77% aHyl alcohol based on acrolein. 

Either gas- or hquid-phase reactions of ethyleneamines with glycols in the presence of several different metal oxide catalysts leads to predominandy cychc ethyleneamine products (13). At temperatures exceeding 400°C, in the vapor phase, pyrazine [290-37-9] formation is favored (14). Ethyleneamines beating 2-hydroxyalkyl substituents can undergo a similar reaction (15). 

The imida2olines can be dehydrogenated at high temperatures over metal oxide catalysts to give the corresponding imida2oles (46). 

Another industrially important reaction of propylene, related to the one above, is its partial oxidation in the presence of ammonia, resulting in acrylonitrile, H2C=CHCN. This ammoxidation reaction is also catalyzed by mixed metal oxide catalysts, such as bismuth-molybdate or iron antimonate, to which a large number of promoters is added (Fig. 9.19). Being strongly exothermic, ammoxidation is carried out in a fluidized-bed reactor to enable sufficient heat transfer and temperature control (400-500 °C). 

Room temperature CO oxidation has been investigated on a series of Au/metal oxide catalysts at conditions typical of spacecraft atmospheres CO = 50 ppm, COj = 7,000 ppm, H2O = 40% (RH) at 25 C, balance = air, and gas hourly space velocities of 7,000- 60,000 hr . The addition of Au increases the room temperature CO oxidation activity of the metal oxides dramatically. All the Au/metal oxides deactivate during the CO oxidation reaction, especially in the presence of CO in the feed. The stability of the Au/metal oxide catalysts decreases in the following order TiOj > FejO, > NiO > CO3O4. The stability appears to decrease with an increase in the basicity of the metal oxides. In situ FTIR of CO adsorption on Au/Ti02 at 25 C indicates the formation of adsorbed CO, carboxylate, and carbonate species on the catalyst surface. 

The activity of the Au/metal oxide catalysts is extremely sensitive to the method of preparation. The Au/metal oxide catalysts were prepared by the co-precipitating method [1]. During the course of this study, we have determined that the activity and the stability of the catalyst for room temperature CO oxidation were a function of Ph of the solution, temperature of precipitation, aging temperature and time, catalyst wash procedure, and calcination. 

CO oxidation on 1%Au supported on various metal oxide catalysts was carried out to determine the effect of metal oxide on the activity and stability of the catalysts during room temperature CO oxidation. Figure 4 shows the CO conversion as a function of time on stream on 1%Au supported on various metal oxides such as CO3O4, Fe Oj, NiO, ZrOj, and TiO. All the catalysts showed high initial CO conversions. The stability of the catalysts decreased in the following order TiO > ZrOj > NiO > FejOj > CO3O4. The stability of the catalysts appears to decrease with increasing basicity of the metal. 

All of the Au/metal oxide catalysts deactivate quickly, under the conditions shown in Figure 4. In addition, the deactivation of the Au/metal oxide catalysts appears to be enhanced in the presence of COj. In support of the theory that increased basicity of the metal oxides leads to lower stability, we carried out COj temperature programmed desorption experiments on the various catalysts. The COj TPD data also confirmed that an increase in the basicity of the metal oxides leads to an increase in the amount of COj adsorption on the catalysts. 

However, in the same temperature range and O2 partial pressure total oxidation of acrolein and propene largely predominates. This can be taken as a further support that on transition metal oxide catalysts the same oxygen species (lattice oxygen) are involved in both partial and total oxidation. 

At an industrial scale, the esterification catalyst must fulfill several conditions that may not seem so important at lab-scale. This must be very active and selective as by-products are likely to render the process uneconomical, water-tolerant and stable at relatively high temperatures. In addition, it should be an inexpensive material that is readily available on an industrial scale. In a previous study we investigated metal oxides with strong Bronsted acid sites and high thermal stability. Based on the literature reviews and our previous experimental screening, we focus here on application of metal oxide catalysts based on Zr, Ti, and Sn. 

Metal-oxide catalysts and support suffer a decrease in the surface area and porosity upon exposure to high temperatures due to the coalescence and growth of the bulk oxide crystallites. 

Oxo-metal complexes also intervene as active species in the heterogeneous gas-phase oxidation of hydrocarbons over metal oxide or mixed metal oxide catalysts at high temperatures. Characteristic examples are the bismuth molybdate-catalyzed oxidation of propene to acrolein and the V205-catalyzed oxidation of benzene to maleic anhydride (equations 17 and 18).SJ... 

Fig, 6. Change of the axial lead profile with temperature on a base metal oxidation catalyst. [From Rummer et al. (21).] (Reprinted with permission of the Society of Automotive Engineers.)... 

Metal oxides, such as TiOz, can sometimes act as high-temperature thermal oxidation catalysts, but oxidative selectivity can be observed at room-temperature photocatalytic oxidations. For example, the oxidation of cyclohexane by 02 and TiOz is thermodynamically possible, but its rate at room temperature is impossibly slow without irradiation. At higher temperatures, little oxidative selectivity is obtained. With the use of TiOz photocatalysis, high oxidative selectivity is obtained. 

Figure 3.40 Oxidation of Co on nanodispersed Au particles on metal oxide catalyst carriers as a function of temperature 20 000 h"1 GHSV feed, 1% CO, 20% 02, 4% Ar, 75% He [67],...

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