Supported metal oxide catalysts polymerization mechanism

Oxides of a variety of metals on finely divided inert support materials initiate polymerization of ethylene and other vinyl monomers by a mechanism that is assumed to be similar to that of heterogeneous Ziegler-Natta polymerization that is, initiation probably occurs at active sites on the catalyst surface [2j. Unlike the traditional Ziegler-Natta two-component catalyst systems, the supported metal-oxide catalysts are essentially one-component systems. Among the metals that have been investigated for these catalyst... 

Of great industrial importance for ethylene polymerization are the derivatives of transition metal oxides. The oxides are usually anchored on silica or alumina surface, and thus they belong to the class of supported catalysts. So far we possess only rough information on the principles and mechanism of their operation. 

The catalysts for these polymerizations can be separated into two groups. To the first one belong the so-called Ziegler-Natta catalysts. To the second otic, transition metal oxides on special supports, like carbon black or silica-alumina, etc. Besides the two, there are related catalysts, like transition metal alkyls or metal halides that also catalyze some coordinated anionic polymerization. This group also includes transition metal-7t-allylic compounds and transition metal hydrides. The mechanism of polymerization is generally coordinated anionic, based on all the evidence to date. 

The practical value of the Fischer-H opsch reaction is limited by the unfavorable Schulz-Flory distribution of hydrocarbon products that is indicative of a chain growth polymerization mechanism. In attempts to increase the yields of lower hydrocarbons such as ethylene and propylene (potentially valuable as feedstocks to replace petrochemicals), researchers have used zeolites as supports for the metals in attempts to impose a shape selectivity on the catalysis [114] or to control the performance through particle size effects. [IIS] These attempts have been partially successful, giving unusual distributions of products, such as high yields of C3 [114] or C4 hydrocarbons. [116] However, the catalysts are often unstable because the metal is oxidized or because it migrates out of the zeolite cages to form crystallites, which then give the Schulz-Flory product distribution. 

All mechanisms proposed in Scheme 7 start from the common hypotheses that the coordinatively unsaturated Cr(II) site initially adsorbs one, two, or three ethylene molecules via a coordinative d-7r bond (left column in Scheme 7). Supporting considerations about the possibility of coordinating up to three ethylene molecules come from Zecchina et al. [118], who recently showed that Cr(II) is able to adsorb and trimerize acetylene, giving benzene. Concerning the oxidation state of the active chromium sites, it is important to notice that, although the Cr(II) form of the catalyst can be considered as active , in all the proposed reactions the metal formally becomes Cr(IV) as it is converted into the active site. These hypotheses are supported by studies of the interaction of molecular transition metal complexes with ethylene [119,120]. Groppo et al. [66] have recently reported that the XANES feature at 5996 eV typical of Cr(II) species is progressively eroded upon in situ ethylene polymerization. 

With experimental support for the metal-carbene-mediated mechanism of olehn metathesis, a number of groups initiated studies with isolated metal-carbene and metallacyclobutane complexes. Early work by Chauvin and Katz on the polymerization of strained olefins using Fischer-type carbenes demonstrated the success of such an approach [56], The introduction of high oxidation state alkylidene complexes led to well-defined catalyst in which the propagating species could be observed and studied, such as the tungsten-based systems developed by Osborn, Schrock, and Basset [59,60], The best-studied and useful of these have been the Schrock arylimido alkylidene complexes, and we will return to these later in this chapter. 

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