Spherulites temperatures

A larger number of smaller spherulites are produced at larger undercoolings, a situation suggesting nucleation control. Various details of the Maltese cross pattern, such as the presence or absence of banding, may also depend on the temperature of crystallization. 

Polymers below the glass transition temperature are usually rather brittle unless modified by fibre reinforcement or by addition of rubbery additives. In some polymers where there is a small degree of crystallisation it appears that the crystallines act as knots and toughen up the mass of material, as in the case of the polycarbonates. Where, however, there are large spherulite structures this effect is more or less offset by high strains set up at the spherulite boundaries and as in the case of P4MP1 the product is rather brittle. 

The greater the percentage crystallinity the higher the yield point and tensile modulus. It has also been shown that by raising the quench temperature the spherulite size is increased and that this greatly decreases the impact toughness. 

The polymer is liable to depolymerisation at temperatures just above T. In the case of pure polymer there is a tendency for the few spherulites to grow to sizes up to 1mm diameter. Spherulite size may be reduced by the use of nucleating agents and by fast cooling. 

We can nucleate crystallization from the melt by incorporating finely ground inorganic crystalline compounds such as silica. Nucleation of injection molded nylons has three primary effects it raises the crystallization temperature, increases the crystallization rate, and reduces the average spherulite size. The net effect on morphology is increased crystallinity. This translates into improved abrasion resistance and hardness, at the expense of lower impact resistance and reduced elongation at break,... 

Figure 13 Top, plot of linear growth rates of polyfethylene adipate) spherulites as a function of crystallization temperature for indicated molecular weight fractions. Spherulites shown correspond to the indicated range of temperatures. (A) Crystallization at the lower temperature range (B) at intermediate temperatures (C) crystallization at high temperatures. Reproduced with permission from Ref. [216]. Copyright 1956,...

Figure 15 Morphological map of linear polyethylene fractions. Plot of molecular weight against crystallization temperature. The types of supermolecular structures are represented by symbols. Patterns a, b and c represent spherulitic structures with deteriorating order from a to c. Patterns g and d represent rods or sheet-like structures whose breadth is comparable to their length g or display a different aspect ratio d. Pattern h represents randomly oriented lamellae. Neither h nor g patterns have azimuthal dependence of the scattering. Reproduced with permission from Ref. [223]. Copyright 1981 American Chemical Society. (See Ref. [223] for full details.) Note the pattern a is actually located as o in the figure this was an error on the original.

Figure 17 Isothermal melting of Ziegler-Natta isotactic poly(propylene). (a) Spherulites with mixed birefringence at Tc = 148°C. The top middle figure displays the melting for the same thermal history, (b) Subsequent to crystallization, the temperature was raised to 171°C spherulites acquire negative birefringence, (c), (d) and (e) Isothermal melting at 171°C for 80, 200 and 300 min, respectively. Reproduced with permission from W.T. Huang, Dissertation, Florida State University, 2005. (See Color Plate Section at the end of this book.)...

It has been reported that the overall rate of crystallization of pure PHB is relatively low compared to that of common synthetic polymers, showing a maximum in the temperature range of 55-60°C [23]. The spherulite growth rate kinetics have been evaluated [59] in terms of the theory by Hoffmann et al. [63], At about 90 °C, the spherulite growth rate displayed a maximum, which is not excessively low compared to that of common synthetic polymers. Therefore it was stated that the low overall crystallization rate of PHB centers on the nuclea-tion process rather than the subsequent crystal growth. Indeed, it has been shown that PHB has an exceptionally low level of heterogeneous nuclei [18]. 

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