Growth spherulite

It has been reported that the overall rate of crystallization of pure PHB is relatively low compared to that of common synthetic polymers, showing a maximum in the temperature range of 55-60°C [23]. The spherulite growth rate kinetics have been evaluated [59] in terms of the theory by Hoffmann et al. [63], At about 90 °C, the spherulite growth rate displayed a maximum, which is not excessively low compared to that of common synthetic polymers. Therefore it was stated that the low overall crystallization rate of PHB centers on the nuclea-tion process rather than the subsequent crystal growth. Indeed, it has been shown that PHB has an exceptionally low level of heterogeneous nuclei [18]. 

Figure 9.30 AFM images of polyethylene films formed on the planar CrO,/Si02/Si( 100) model catalyst. The small white stripes are lamellar crystals. These form the well-known spherulite superstructure upon crystallization from the melt. Depending on the layer thickness, spherulite growth stops at different stages of development (adapted from Thiine el at. [90]). 

Fig. 8 a Spherulitic growth rates for PPDX and the PPDX block within D7732C2310 diblock copolymer. Solid lines are fits to Lauritzen and Hoffman theory, b Lauritzen and Hoffman kinetics theory plot for PPDX (K = 17.2 x 104 K2) and the PPDX block within D7732C2310 diblock copolymer (K = 46 x 104 K2). (From [103]. Reproduced with permission of the Royal Society of Chemistry)... 

The rate of spherulitic growth is extremely temperature sensitive and seems to be independent of the nucleating agent. 

The very fast initial density increase due to nucleation and rapid spherulite growth as shown by the dotted lines, referred to as primary crystallization. 

The overall rate of crystallization is determined by both the rate of nuclei formation and by the crystal growth rate. The maximum crystal growth rate lies at temperatures of between 170 and 190 °C [71, 72], as does the overall crystallization rate [51, 61, 75], The former is measured using hot stage optical microscopy while the latter is quantified by the half-time of crystallization. Both are influenced by the rate of nucleation on the crystal surface and the rate of diffusion of polymer chains to this surface. It has been shown that the spherulite growth rate decreases with increasing molecular weight due to the decrease in the rate of diffusion of molecules to this surface [46, 50, 55, 71, 74],... 

The spouting bed temperature is generally in the range of 150-170 °C, which is close to the maximum spherulite growth rate, and therefore ensures quick completion of the primary crystallization. The material temperature at the outlet of the pulsed fluid bed is usually <180°C. 

Tant, M. R. and Culberson, W. T., Effect of molecular weight on spherulite growth rate of poly(ethylene terephthalate) via real-time small angle light scattering, Polym. Eng. Sci., 33, 1152-1156 (1993). 

Figure 5.7. Optical microscope image of a thin film (thickness 2 p.m) of a-p-NPNN grown on a glass substrate (1.6 x 1.0 mm, crossed polarizers). Reprinted from Journal of Crystal Growth, Vol. 209, J. Caro, J. Fraxedas and A. Figueras, Thickness-dependent spherulitic growth observed in thin films of the molecular organic radical p-nitrophenyl nitronyl nitroxide, 146-158, Copyright (2000), with permission from Elsevier.

The isothermal crystallization of PEO in a PEO-PMMA diblock was monitored by observation of the increase in radius of spherulites or the enthalpy of fusion as a function of time by Richardson etal. (1995). Comparative experiments were also made on blends of the two homopolymers. The block copolymer was observed to have a lower melting point and lower spherulitic growth rate compared to the blend with the same composition. The growth rates extracted from optical microscopy were interpreted in terms of the kinetic nucleation theory of Hoffman and co-workers (Hoffman and Miller 1989 Lauritzen and Hoffman 1960) (Section 5.3.3). The fold surface free energy obtained using this model (ere 2.5-3 kJ mol"1) was close to that obtained for PEO/PPO copolymers by Booth and co-workers (Ashman and Booth 1975 Ashman et al. 1975) using the Flory-Vrij theory. 

Spherulites. As a polymer melt solidifies, several folded chain lamellae spherulites form which are up to 0.1 mm in diameter. A typical example of a spherulitic structure is shown in Fig. 1.15. The spherulitic growth in a polypropylene melt is shown in Fig. 1.16. 

Hirai, N. Absolute rate theory for spherulitic growth of polymeric substances. J. Polymer Sci. 42, 213-222 (1960). 

Ohlberg, S. M., J. Roth, and R- A. V. Raff Relationship between impact strength and spherulite growth in linear polyethylene. J. Appl. Polymer Sci. 1. 114-120 (1959). 

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