Solids mixing process safety

Although most solid propellants are manufactured in a vertical mixer batch process, a continuous mixing process has been used successfully in the production of the first stage A-3 Polaris propellant and in the NASA 260 inch demonstration motor program. The use of a continuous mixing process, in which propellant chemicals are metered into a helical kneader, offers considerable benefit in terms of safety and cost for large-volume propellant production. 

The high sulfur cost in comparison to bitumen during that period, the blending and storage problems encountered and the health/safety concerns had affected the use of sulfur in asphalt works. The development of solid flour pellets, added directly to the asphalt mixing process, and changes in sulfur/bitumen cost eliminated the abovementioned problems. 

Process Safety in Solids Mixing, Handling, and Processing... 

NMR is an incredibly versatile tool that can be used for a wide array of applications, including determination of molecular structure, monitoring of molecular dynamics, chemical analysis, and imaging. NMR has found broad application in the food science and food processing areas (Belton et al., 1993, 1995, 1999 Colquhoun and Goodfellow, 1994 Eads, 1999 Gil et al., 1996 Hills, 1998 O Brien, 1992 Schmidt et al., 1996 Webb et al., 1995, 2001). The ability of NMR to quantify food properties and their spatiotemporal variation in a nondestructive, noninvasive manner is especially useful. In turn, these properties can then be related to the safety, stability, and quality of a food (Eads, 1999). Because food materials are transparent to the radio frequency electromagnetic radiation required in an NMR experiment, NMR can be used to probe virtually any type of food sample, from liquids, such as beverages, oils, and broth, to semisolids, such as cheese, mayonnaise, and bread, to solids, such as flour, powdered drink mixes, and potato chips. 

The cure of thermoset resins involves the transformation of a liquid resin, first with an increase in viscosity to a gel state (rubber consistency), and finally to a hard solid. In chemical terms, the liquid is a mixture of molecules that reacts and successively forms a solid network polymer. In practice the resin is catalyzed and mixed before it is injected into the mold thus, the curing process will be initialized at this point. The resin cure must therefore proceed in such a way that the curing reaction is slow or inhibited in a time period that is dictated by the mold fill time plus a safety factor otherwise, the increase in viscosity will reduce the resin flow rate and prevent a successful mold fill. On completion of the mold filling the rate of cure should ideally accelerate and reach a complete cure in a short time period. There are limitations, however, on how fast the curing can proceed set by the resin itself, and by heat transfer rates to and from the composite part. 

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