Rhodium complexes methanol carbonylation catalysis

The commercialisation of an iridium-based process is the most significant new development in methanol carbonylation catalysis in recent years. Originally discovered by Monsanto, iridium catalysts were considered uncompetitive relative to rhodium on the basis of lower activity, as often found for third row transition metals. The key breakthrough for achieving high catalytic rates for an iridium catalyst was the identification of effective promoters. Recent mechanistic studies have provided detailed insight into how the promoters influence the subtle balance between neutral and anionic iridium complexes in the catalytic cycle, thereby enhancing catalytic turnover. 

P.W.N.M. van Leeuwen and Z. Freixa (2007) in Comprehensive Organometallic Chemistry III, eds R.H. Crabtree and D.M.P. Mingos, Elsevier, Oxford, vol. 7, p. 237 - Application of rhodium complexes in homogeneous catalysis with carbon monoxide A review of Rh-based homogeneous catalysts in the hydroformyla-tion of aUcenes and carbonylation of methanol. 

Polymer-supported catalysts incorporating organometaUic complexes also behave in much the same way as their soluble analogues (28). Extensive research has been done in attempts to develop supported rhodium complex catalysts for olefin hydroformylation and methanol carbonylation, but the effort has not been commercially successful. The difficulty is that the polymer-supported catalysts are not sufftciendy stable the valuable metal is continuously leached into the product stream (28). Consequendy, the soHd catalysts fail to eliminate the problems of corrosion and catalyst recovery and recycle that are characteristic of solution catalysis. 

Unlike the hydrogenation catalysts, most iridium catalysts studied for hydroformylation chemistry are not particularly active and are usually much less active than their rhodium counterparts see Carbonylation Processes by Homogeneous Catalysis). However, this lower activity was useful in utihzing iridium complexes to study separate steps in the hydroformylation mechanism. Using iridium complexes, several steps important in the hydroformylation cycle such as alkyl migration to carbon monoxide were studied. Another carbonylation reaction in which iridum catalysis appears to be conunercially viable is in the carbonylation of methanol. ... 

In a further variation, the PVP-supported rhodium catalyst was used for methanol carbonylation in supercritical carbon dioxide [100]. This reaction medium has complete miscibility with CO and dissolves high concentrations of methanol and methyl iodide, while being a poor solvent for ionic metal complexes. Catalytic reaction rates up to half of those obtained in conventional liquid-phase catalysis were achieved with minimal catalyst leaching. 

The metal complexes most often studied as polymer-bound catalysts have been Rh(I) complexes, such as analogues of Wilkinson s complex. The catalytic activity of a bound metal complex is nearly the same as that of the soluble analogue. Rhodium complexes are active for alkene hydrogenation, alkene hydroformylation, and, in the presence of CH3I cocatalyst, methanol carbonylation, etc. Polymer supports thus allow the chemistry of homogeneous catalysis to take place with the benefits of an insoluble, easily separated catalyst . ... 

Several further experimental and theoretical studies of the oxidative addition of methyl iodide to Rh(I) complexes have been reported, in part because of its importance in the rhodium-catalyzed carbonylation of methanol (see Carbonylation Processes by Homogeneous Catalysis) to... 

---