Polyurethane spandex fibers

Polyurethanes. About 3% of the U.S. polyurethanes market in 1988 was derived from the condensation product of polyisocyanates with low molecular weight polyadipates having hydroxyl end groups (195). In 1986 this amounted to 29,000 t, or 4% of total adipic acid consumption. The percentage was similar in Western Europe. About 90% of these adipic acid containing polyurethanes are used in flexible or semirigid foams and elastomers, with the remainder used in adhesives, coatings, and spandex fibers. 

Other elastomeric-type fibers iaclude the biconstituents, which usually combine a polyamide or polyester with a segmented polyurethane-based fiber. These two constituents ate melt-extmded simultaneously through the same spinneret hole and may be arranged either side by side or ia an eccentric sheath—cote configuration. As these fibers ate drawn, a differential shrinkage of the two components develops to produce a hehcal fiber configuration with elastic properties. An appHed tensile force pulls out the helix and is resisted by the elastomeric component. Kanebo Ltd. has iatroduced a nylon—spandex sheath—cote biconstituent fiber for hosiery with the trade name Sidetia (6). 

The late 1950s saw the emergence of cast elastomers, which led to the development of reaction injection mol ding (RIM) at Bayer AG in Leverkusen, Germany, in 1964 (see Plastics processing). Also, thermoplastic polyurethane elastomers (TPUs) and Spandex fibers (see Fibers, elastomeric) were introduced during this time. In addition, urethane-based synthetic leather (see Leather-LIKEmaterials) was introduced by Du Pont under the trade name Corfam in 1963. 

Polymeric isocyanates or PMDI ate cmde products that vary in exact composition. The main constituents are 40—60% 4,4 -MDI the remainder is the other isomers of MDI, trimeric species, and higher molecular weight oligomers. Important product variables are functionaHty and acidity. Rigid polyurethane foams are mainly manufactured from PMDI. The so-called pure MDI is a low melting soHd that is used for high performance polyurethane elastomers and spandex fibers. Liquid MDI products are used in RIM polyurethane elastomers. 

Segmented elastomeric polyurethane fibers (Spandex fibers) based on MDI have also been developed. 

Block copolymers were developed rapidly in the 1960s when living anionic polymerization was first utilized to synthesize triblock thermoplastic elastomers or elastoplastics. At the same time, step or condensation polymerization to produce thermoplastic polyurethanes, urea-urethane spandex fibers, and later more specialized materials, such as the semicrystalline polyester-polyether copolymers were developed [10]. Imide block or segmented copolymers utilizing... 

Several different kinds of polyurethanes are produced, depending on the nature of the polymeric alcohol used. One major use of polyurethane is in the stretchable spandex fibers used for bathing suits and leotards. These polyurethanes have a fairly low degree of cross-linking so that the resultant polymer is soft and elastic. A second major use of polyurethanes is in the foams used for insulation. Foaming occurs when a small amount of water is added during polymerization, giving a carbamic acid intermediate that spontaneously loses bubbles of COj. 

Use Preparation of polyurethane resin and spandex fibers bonding rubber to rayon and nylon. 

In 2002 Dow Chemical announced their initial market offering of an elastomeric fiber based on monofilament polyethylene to be called Lastol. This is resistant to chlorine and is to be priced to compete directly with Spandex fiber derived from polyurethane technology [8]. 

Adhesives and sealants, foundry core binders, Spandex fibers, thermoplastic polyurethanes. 

Adhesives and sealants, cast elastomers, microcdWar products, polyurethane stretch fibers (Spandex fibers i, surface coatings, thermoplastic elastomers and Billable gums—... 

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