Molecular weight phenol-formaldehyde

Positive Photoresists. Positive resists are entirely different from negative resists. For the purposes of this discussion we restrict ourselves to visible-light-sensitive materials. Typically, these materials are mixtures of low-molecular-weight phenol-formaldehyde polymers and derivatives of naphtho-1,2-quinone diazide, the photosensitive component. The former is soluble in aqueous alkali, but the presence of the latter, a hydrophobic species, inhibits attack of this developer on the film. On irradiation the "sensitizer" is converted to a ketene, which, after reaction with water, forms a base-soluble carboxylic acid. Thus the irradiated part of the film is rendered soluble in the developer and it can be removed selectively. The important feature of this system is that the unirradiated areas are not swollen by the developer and the resolution of this material is quite high. It is possible to prepare gratings having several... 

Figure 2 Creep-recovery tests of chemically treated woods. U, untreated wood Fs, vapor phase formalization F, liquid phase formalization A, acetylation PO, etherification with propylene oxide MG, treatment with maleic acid and glycerol PFl, impregnation with low molecular weight phenol-formaldehyde resin PEG-ICP, impregnation with polyethylene glycol (PEG-IOOO) WPC, formation of a wood- polymer composite (PMMA) WIC, formation of a wood-inorganic material composite.

Furuno T, Imamura H and Kajita H (2004) The modification of wood by treatment with low molecular weight phenol-formaldehyde resin a properties enhancement with neutralized phenolic-resin and resin penetration into wood cell walls. Wood Science and Technology, 57 349-61... 

Properties Enhancement of Oil Palm Plywood through Veneer Pretreatment with Low Molecular Weight Phenol-Formaldehyde Resin... 

Oil palm stem plywood, low molecular weight phenol-formaldehyde resin, mechanical properties, bond integrity... 

Acacia mangium Tannin as Formaldehyde Scavenger for Low Molecular Weight Phenol-Formaldehyde Resin in Bonding Tropical Plywood... 

Prokai [2] used pulse probe mass spectroscopy (MS) and pyrolysis-gas chromatography-mass spectroscopy (Py-GC-MS) to study the thermal decomposition of high molecular weight phenol-formaldehyde resins. He showed that degradation occurred by cleavage of the phenol-methylene bond and subsequent hydrogen abstraction to form phenol and methyl substituted phenols. 

Bulky AlkyllAryl Substituted Phenol-Formaldehyde Novolak Resins. Low molecular weight cresol-formaldehyde Novolak resins tend to have high solubility rates in alkaline developers. To increase developer resistance, Novolak resins containing a hydrophobic chain incorporated on a portion of the phenol group were synthesized, as shown below (17). As the number of alkyl... 

Furfural has replaced formaldehyde in phenol-resorcinol-formaldehyde resins.These formaldehyde-containing resins have been used as cold-set, exterior grade structural wood adhesives for almost half a century. The use of furfural to prepare these resins has several advantages. In addition to longer resin shelf life, when furfural is used, the emission of formaldehyde is lowered. To enhance the reaction rate when furfural is used, a small amount of formaldehyde is added to the furfural system. Hence, the furfural system is not formaldehyde-free, but nearly so. Finally, furfural has a higher molecular weight than formaldehyde. This results in a smaller amount of the expensive resorcinol being required in the system. 

Phenolic Dispersion Particulate Nature and Molecular Weight. Phenolic dispersions of the BKUA-2260 type are solvent free, gum arabic stabilized dispersions of heat reactive resins prepared from the condensation of formaldehyde with variously substituted phenolic monomers. A typical set of properties is shown in Table 4. 

Epoxy novolac resins are produced by glycidation of the low-molecular-weight reaction products of phenol (or cresol) with formaldehyde. Highly cross-linked systems are formed that have superior performance at elevated temperatures. 

Strong-Acid Catalysts, Novolak Resins. PhenoHc novolaks are thermoplastic resins having a molecular weight of 500—5000 and a glass-transition temperature, T, of 45—70°C. The phenol—formaldehyde reactions are carried to their energetic completion, allowing isolation of the resin ... 

The in situ process is simpler because it requires less material handling (35) however, this process has been used only for resole resins. When phenol is used, the reaction system is initially one-phase alkylated phenols and bisphenol A present special problems. As the reaction with formaldehyde progresses at 80—100°C, the resin becomes water-insoluble and phase separation takes place. Catalysts such as hexa produce an early phase separation, whereas NaOH-based resins retain water solubiUty to a higher molecular weight. If the reaction medium contains a protective coUoid at phase separation, a resin-in-water dispersion forms. Alternatively, the protective coUoid can be added later in the reaction sequence, in which case the reaction mass may temporarily be a water-in-resin dispersion. The protective coUoid serves to assist particle formation and stabUizes the final particles against coalescence. Some examples of protective coUoids are poly(vinyl alcohol), gum arabic, and hydroxyethjlceUulose. 

The resins should dry quickly and cure weU at low temperatures. They usually are made at a high pH with high ratios of formaldehyde to phenol and held to fairly low molecular weight. Typical viscosities are 15, 000 mPa-s(=cP) at 75% soHds content for a first coat and 1000 mPa-s(=cP) at 50% soHds for the top resin. For dense backing materials, such as fiber disks, a typical resin has a viscosity of 50, 000 mPa-s(=cP) at 80% soHds and is cured at 148°C. 

Of the various amino-resins that have been prepared, the urea-formaldehyde (U-F) resins are by far the most important commercially. Like the phenolic resins, they are, in the finished product, cross-linked (thermoset) insoluble, infusible materials. For application, a low molecular weight product or resin is first produced and this is then cross-linked only at the end of the fabrication process. 

Typical features of a plywood resole formulation are a formaldehyde-to-phenol molar ratio in the 2.0 1 to 2.5 1 range, programmed formaldehyde, an alkali content from 4 to 8 wt% (calculated as sodium hydroxide), and pan solids of 40-50%. Resins used for laminated veneer lumber (LVL) tend to be similar to plywood resins in composition and molecular weight, though they are often designed for high-end cure speed. 

The formaldehyde-to-phenol molar ratios of most novolacs lie somewhere between 0.30 and 0.99. This is a very broad range in the eyes of a novolac chemist. Novolacs are extremely sensitive to molar ratio variation and they are usually specified to the nearest 0.001 molar ratio unit or less. Also unlike resoles, one does not have the option of selecting the development of molecular weight through viscosity control. The molecular weight and viscosity are largely determined by... 

As with resoles, the central issue in design of novolacs is molecular weight. The effects of formaldehyde-to-phenol molar ratio and formaldehyde conversion on molecular weight of novolacs has been well studied and reported [192,193]. The effects of molecular weight on most of the important properties are also available [193]. These include Tg, melt viscosity, gel time, hot-plate flow, glass-plate flow. 

Typical formaldehyde-to-phenol ratios in novolac syntheses range from about 0.7 to 0.85 to maintain oligomers with sufficiently low molecular weights... 

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