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Mold Filling Simulations Using the Control Volume Approach

4 MOLD FILLING SIMULATIONS USING THE CONTROL VOLUME APPROACH [Pg.493]

1 Two-Dimensional Mold Filling Simulation of Non-Planar Parts (2.5D Model) [Pg.493]

Based on the flow analysis network, Wang etal., [18] and Osswald [11] developed the finite element/control volume appproach (FEM-CVA) for injection and compression molding, respectively. Similar to FAN, FEM-CVA assigns a fill factor to every nodal point or nodal control volume. The nodal control volumes are constructed by connecting element centroids to element midsides, as shown in Fig. 9.28. [Pg.493]

The boundary conditions are defined in the same way as with the flow analysis network. The nodes whose control volumes are empty or partially filled are assigned a zero pressure, and the gate nodes are either assigned an injection pressure or an injection volume flow rate. Just as is the case with flow analysis network, a mass balance about each nodal control volume will lead to a linear set of algebraic equations, identical to the set finite element formulation of Poisson s or Laplace s equation. The mass balance (volume balance for incompressible fluids) is given by [Pg.494]

Once the boundary conditions are applied, the pressure field can be solved using the appropriate matrix solving routines. Note that for mold filling problems, there is a natural boundary condition that satisfies no flow across mold boundaries or shear edges, dp/dn = 0. Once the pressure field has been solved, it is used to perform a mass balance using eqn. (9.144) or (9.145). Once the flowrates across nodal control volume boundaries are known, a simulation program updates the nodal control volume fill factors using [Pg.494]


Based on the control volume approach and using the three-dimensional finite element formulations for heat conduction with convection and momentum balance for non-Newtonian fluids presented earlier, Turng and Kim [10] and [17] developed a three-dimensional mold filling simulation using 4-noded tetrahedral elements. The nodal control volumes are defined by surfaces that connect element centroids and sides as schematically depicted in Fig. 9.33. [Pg.497]




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