Silica/clay composites mechanical properties

The effect of polymer-filler interaction on solvent swelling and dynamic mechanical properties of the sol-gel-derived acrylic rubber (ACM)/silica, epoxi-dized natural rubber (ENR)/silica, and polyvinyl alcohol (PVA)/silica hybrid nanocomposites was described by Bandyopadhyay et al. [27]. Theoretical delineation of the reinforcing mechanism of polymer-layered silicate nanocomposites has been attempted by some authors while studying the micromechanics of the intercalated or exfoliated PNCs [28-31]. Wu et al. [32] verified the modulus reinforcement of rubber/clay nanocomposites using composite theories based on Guth, Halpin-Tsai, and the modified Halpin-Tsai equations. On introduction of a modulus reduction factor (MRF) for the platelet-like fillers, the predicted moduli were found to be closer to the experimental measurements. 

Zhang et al. [63] prepared styrene-butadiene nanocomposites by dispersing an aqueous dispersion of montmoril-lonite and latex and flocculating the dispersion with acid. The performance of the rubber nanocomposites were compared with clay, carbon black, and silica rubber composites prepared by standard compotmding methods. The montmoriUonite loadings for the rubber nanocomposite were up to 60 phr. The morphology of the rubber nanocomposites by transmission electron microscopy appears to indicate intercalated structures. The mechanical properties of the rubber nanocomposites were superior to all of the other additives up to about 30 phr. However, rebound resistance was inferior to all of the additives except sUica. The state of cure was not evaluated. 

Other multiphase systems involving polymers include composite materials produced by mixing polymers with filler particles in order to modify their mechanical properties or conductivity. Typical additives include carbon black, clay, silica, and glass beads/fiber and understanding the interactions between the filler and the polymer matrix has implications for the performance of such materials. For example, carbon black has been used extensively as a reinforcing filler in a number of applications such as automotive tires and can also be blended with insulators such as semicrystalline PF to produce conductive composites used in electrical products. 

The properties of rubber-rubber blend composites depend on the size and shape and concentration of nano particles and their interactions with the individual mbber matrix. The interaction between the filler and the matrix are improved by surface modification. In the mbber industry the uniform distribution of nano particles is considered to be important as it affects the mechanical properties and performance of the composite. For mbber-mbber blend composites fillers like carbon black prefer to migrate to less polar, less viscous mbber phase whereas silica and clay particles migrate to more polar mbber phase. CNTs mainly reside in the highly polar and non-polar mbbers but not in weakly polar ones. The Tg remain unaltered for a completely incompatible blend. In the case of partially compatible blends, the Tgs of the blend components are expected to shift towards each other as compared with the pure components. Shifting of Tg of polymers to lower or higher values in a blend depends on the polarity difference and the difference in the thermal expansion coefficient of the respective polymers in the blend. 

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