Initial formation nucleation and growth of the product phase

2 Initial formation (nucleation) and growth of the product phase 

While it is inherently probable that product formation will be most readily initiated at sites of effective contact between reactants (A IB), it is improbable that this process alone is capable of permitting continued product formation at low temperature for two related reasons. Firstly (as discussed in detail in Sect. 2.1.1) the area available for chemical contact in a mixture of particles is a very small fraction of the total surface (and, indeed, this total surface constitutes only a small proportion of the reactant present). Secondly, bulk diffusion across a barrier layer is usually an activated process, so that interposition of product between the points of initial contact reduces the ease, and therefore the rate, of interaction. On completion of the first step in the reaction, the restricted zones of direct contact have undergone chemical modification and the continuation of reaction necessitates a transport process to maintain the migration of material from one solid to a reactive surface of the other. On increasing the temperature, surface migration usually becomes appreciable at temperatures significantly below those required for the onset of bulk diffusion within a product phase. It is to be expected that components of the less refractory constituent will migrate onto the surfaces of the other solid present. These ions are chemisorbed as the first step in product formation and, in a subsequent process, penetrate the outer layers of the 

While it is possible that surface defects may be preferentially involved in initial product formation, this has not been experimentally verified for most systems of interest. Such zones of preferred reactivity would, however, be of limited significance as they would soon be covered with the coherent product layer developed by reaction proceeding at all reactant surfaces. The higher temperatures usually employed in kinetic studies of diffusion-controlled reactions do not usually permit the measurements of rates of the initial adsorption and nucleation steps. 

Discussion of the significance of melting in solid—solid interactions raises difficulties of definition. To allow product formation, one or more 

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