High molecular weight polymers radical polymerization

Dimerization in concentrated sulfuric acid occurs mainly with those alkenes that form tertiary carbocations In some cases reaction conditions can be developed that favor the formation of higher molecular weight polymers Because these reactions proceed by way of carbocation intermediates the process is referred to as cationic polymerization We made special mention m Section 5 1 of the enormous volume of ethylene and propene production in the petrochemical industry The accompanying box summarizes the principal uses of these alkenes Most of the ethylene is converted to polyethylene, a high molecular weight polymer of ethylene Polyethylene cannot be prepared by cationic polymerization but is the simplest example of a polymer that is produced on a large scale by free radical polymerization... 

The vast majority of commercial apphcations of methacryhc acid and its esters stem from their facile free-radical polymerizabiUty (see Initiators, FREE-RADICAl). Solution, suspension, emulsion, and bulk polymerizations have been used to advantage. Although of much less commercial importance, anionic polymerizations of methacrylates have also been extensively studied. Strictiy anhydrous reaction conditions at low temperatures are required to yield high molecular weight polymers in anionic polymerization. Side reactions of the propagating anion at the ester carbonyl are difficult to avoid and lead to polymer branching and inactivation (38—44). 

Polymerization of methacrylates is also possible via what is known as group-transfer polymerization. Although only limited commercial use has been made of this technique, it does provide a route to block copolymers that is not available from ordinary free-radical polymerizations. In a prototypical group-transfer polymerization the fluoride-ion-catalyzed reaction of a methacrylate (or acrylate) in the presence of a silyl ketene acetal gives a high molecular weight polymer (45—50). 

Allyl alcohol, CH2=CH—CH2OH (2-propen-l-ol) [107-18-6] is the simplest unsaturated alcohol. One hydrogen atom can easily be abstracted from the aHyhc methylene (—CH2—) to form a radical. Since the radical is stabilized by resonance with the C=C double bond, it is very difficult to get high molecular weight polymers by radical polymerization. In spite of the fact that aHyl alcohol has been produced commercially for some years (1), it has not found use as a monomer in large volumes as have other vinyl monomers. 

From an industrial stand-point, a major virtue of radical polymerizations is that they can often be carried out under relatively undemanding conditions. In marked contrast to ionic or coordination polymerizations, they exhibit a tolerance of trace impurities, A consequence of this is that high molecular weight polymers can often be produced without removal of the stabilizers present in commercial monomers, in the presence of trace amounts of oxygen, or in solvents that have not been rigorously dried or purified, Indeed, radical polymerizations are remarkable amongst chain polymerization processes in that they can be conveniently-conducted in aqueous media. 

Fouling is a major problem encoimtered during radical polymer formation [125]. High molecular-weight polymers, potentially of branched nature, form during polymerization and precipitate owing to their insolubility in the solvent. 

Cobalt complexes are used for the living radical polymerization of acrylates to give a high molecular weight polymer with a narrow molecular weight distribution (Mw/Mn 1.2) (Eq. 71), whereas the complex is applied to the introduction of an unsaturated group into the methacrylate polymers with a high efficiency via a reaction mechanism illustrated in Eq. (72) [27,28,267,268]. 

Since PTFE was first synthesized more than 50 years ago, fluoropolymers have been produced by radical polymerization and copolymerizaton processes, but without any functional groups, for several reasons. First, the synthesis of functional vinyl compounds suitable for radical polymerization is much more complicated and expensive in comparison with common fluoroolefins. In radical polymerization of one of the simplest possible candidates—perfluorovinyl sulfonic acid (or sulfonyl fluoride—there was not enough reactivity to provide high-molecular-weight polymers or even perfluorinated copolymers with considerable functional comonomer content. Several methods for the synthesis of the other simplest monomer—trifluoroacrylic acid or its esters—were reported,1 but convenient improved synthesis of these compounds as well as radical copolymerization with TFE induced by y-irradiation were not described until 1980.2... 

The polymerization of acetylene (alkyne) monomers has received attention in terms of the potential for producing conjugated polymers with electrical conductivity. Simple alkynes such as phenylacetylene do undergo radical polymerization but the molecular weights are low (X <25) [Amdur et al., 1978]. Ionic and coordination polymerizations of alkynes result in high-molecular-weight polymers (Secs. 5-7d and 8-6c). 

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