Flash rusting studies

Substrates, Paints and Coatings. Both flash rusting and underfilm darkening studies exployed a white, pH 4.5, primer formulation (see Appendix), designated as Standard, based upon Haloflex 202, a chlorine-containing vinyl acrylic latex. A zinc phosphate free formulation, designated as Non-Standard, of pH6 was prepared by substitution of zinc phosphate for barytes. The comparison paints were a commercial butyl acrylate-methyl methacrylate water borne primer, formulated at pH 9, and a solvent based chlorinated rubber primer. 

Flash Rusting (Bulk Paint and "Wet" Film Studies). The moderate conductivity (50-100 ohm-cm) of the water borne paint formulations allowed both dc potentiodynamic and ac impedance studies of mild steel in the bulk paints to be measured. (Table I). AC impedance measurements at the potentiostatically controlled corrosion potentials indicated depressed semi-circles with a Warburg diffusion low frequency tail in the Nyquist plots (Figure 2). These measurements at 10, 30 and 60 minute exposure times, showed the presence of a reaction involving both charge transfer and mass transfer controlling processes. The charge transfer impedance 0 was readily obtained from extrapolation of the semi-circle to the real axis at low frequencies. The transfer impedance increased with exposure time in all cases. 

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